turbofan 30D Series Service Manual
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turbofan 30D Series Service Manual

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Service Manual
Service Manual
E33D5 Service Manual
Revision 1 - Amdt 5
E 3 3 D 5
E 3 3 D 5
( D i g i t a l O p e r a t i o n )
( D i g i t a l O p e r a t i o n )
30DSERIES
30DSERIES
© Copyright Moffat Ltd. 6 May 2016

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Summary of Contents for turbofan 30D Series

  • Page 1 30DSERIES 30DSERIES E 3 3 D 5 E 3 3 D 5 ( D i g i t a l O p e r a t i o n ) ( D i g i t a l O p e r a t i o n ) Service Manual Service Manual E33D5 Service Manual...
  • Page 2 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3838 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315...

  • Page 3: Table Of Contents

    Contents List E33D Turbofan Convection Oven. Model Numbers Covered in this Manual E33D5 - Turbofan Oven - - 5 Tray Convection Oven. 1. Specifications ....................2 2. Installation ......................3 Installation Requirements Unpacking Location Clearances Stand Mounted Ovens Electrical Connection...

  • Page 4: Specifications

    Specifications E33D5 Oven 230 - 240V, 50Hz or 60Hz, 6.0kW, 1P+N+E. 220V, 50Hz or 60Hz, 6.0kW, 1P+N+E. Oven Power Ratings 220 - 240V, 60Hz, 6.0kW, 1P+N+E. 208V, 60Hz, 5.8kW, 1P+N+E. 5 Shelf - 1/1 GN Pan. Tray Capacity 5 Shelf - 13” x 18” Bun Pan. 5 Shelf - 12”...

  • Page 5: Installation

    It is most important that this oven is installed correctly and that oven operation is correct before use.  If you have any questions regarding the proper installation and / or operation of this oven, please contact your local Turbofan distributor. Unpacking Clearances 1.

  • Page 6: Electrical Connection

    Installation Electrical Connection Positioning and Levelling of Oven 1. Correctly locate the oven into its final operating position Warning and using a spirit level, adjust the oven feet so that the oven is level and at the correct height. This oven must be earthed / grounded. Initial Start-Up Each oven should be connected to an adequately protected power supply with an appropriate three wire power cord.

  • Page 7: Operation

    Operation Oven Control Panel - E33D Series (Digital Controller) For detailed operation instructions please refer to the User Manual supplied with your E33D oven. Temperature Display Programming Key and LED Shows the pre-set chamber Used to enter the ‘Programming’ mode. temperature.

  • Page 8: Changing User Parameters

    Operation Changing User Parameters With the Oven in ‘Stand-By’ Mode:- ENTER THE OPERATOR PARAMETER MODE. Press 'Steam' and 'Start / Stop' buttons together. ‘Upper’ Display will show ‘PAS’. The ‘Lower’ Display will flash. SET PASSWORD Rotate ‘Timer Control’ to set password; (123) (Operator Password).

  • Page 9: Error Messages And Faults

    Error Messages and Faults Controller Fault Codes Fault Code Cause Door Open. Door Microswitch, open circuit. Oven Temperature Probe Fault, - Open Circuit - check temperature probe connection PT1 on board. Err 001 - Short Circuit - Probe damaged, replace probe. - Probe value is outside the conversion range.

  • Page 10: Parts Replacement

    Parts Replacement Access 5.1.1 Control Panel ........................9 5.1.2 LH & RH Side Access Panels ....................9 Replacement 5.2.1 Controller ..........................9 5.2.2 Encoder ..........................9 5.2.3 Door Reed Switch ....................... 10 5.2.4 Door Magnet ........................10 5.2.5 Temperature Probe ......................10 5.2.6 Cooling Fan ........................
  • Page 11 Parts Replacement 5.1 Access 5.2 Replacement 5.2.1 Controller 5.1.1 Control Panel 1. Remove control panel (refer 5.1.1). 1. Remove screw on underside of control 2. Disconnect cables (7). panel. 3. Undo securing nuts (8) 7mm, 9/32”. 2. Lift panel up to unhook at top.
  • Page 12 Parts Replacement 5.2.3 Door Reed Switch Cooling 5.2.6 1. Remove RH side panel Securing (refer 5.1.2). Screws 2. Remove screws (2). Fuse Holder 3. Rotate LH side of Reed Switch cooling fan inwards to remove. Underside of Control Panel Inside Control Panel 4.
  • Page 13 Parts Replacement 5.2.13 Fan Motor 5.2.9 Transformer 1. Remove front control 1. Remove oven fan.(13mm) panel (refer 5.1.1). Counter-clockwise to undo. 2. Remove RH side access 2. Remove RH side panel (refer 5.1.2.). panel. (refer 5.1.2) 3. Remove 2 yellow wires 3.
  • Page 14 Parts Replacement 5.2.16 Door Inner Glass 5.2.20 Door Handle 1. Undo inner glass retaining 1. Remove 2 screws clip. securing the door latch Retaining Clip cover and pull off the 2. Lift inner glass up and cover. pull bottom outwards to Remove free bottom pivot.

  • Page 15: Adjustment And Calibration

    Parts Replacement 5.3 Adjustment & Calibration 5.3.3 Door Locking Dog Adjustment 5.3.1 Temperature Calibration If the door sealing requires adjustment, carry out the 1. Place temperature probe in the centre of oven. following to adjust the door locking dog:- 2. Close door and allow temperature to stabilise. 1.

  • Page 16: Controller Programming

    Controller Programming Controller Parameters Controller Parameters - E33D Series Ovens With the Oven in ‘Stand-By’ Mode:- ENTER SERVICE PARAMETER MODE. Press 'Steam' and 'Start / Stop' keys together. Upper Display will show Lower Display will flash SET PASSWORD (Service / Factory Password - 321) Rotate ‘Timer’...
  • Page 17 Controller Programming Parameter Unit of Description Default Pass Number Measurement Temperature Scale. Defines temperature scale used (C = °C, F = °F). Changing scale from °F to °C will reset all temperature parameters to their default values. Minimum Oven Temp Set Point. The minimum temperature that °C / °F the oven can be set to.
  • Page 18 Controller Programming Parameter Unit of Description Default Pass Number Measurement Buzzer Volume. Volume of buzzer can be adjusted between ‘O’ - No Buzzer and ‘5’ maximum volume. ID2 Digital Input Polarity. Motor Thermal Overload Switch (Set to 1). 1- = Input Closed - Normal State / Input Open - Fault State. Program Preheating Offset.

  • Page 19: Circuit Schematics

    Circuit Schematics Electrical Schematic E33D5 Turbofan Oven E33D5 Service Manual © Copyright Moffat Ltd. 06 May 2016. Revision 1 - Amdt 5...

  • Page 20: Wiring Diagrams

    Wiring Diagrams Wiring Diagram E33D5 Turbofan Oven E33D5 Service Manual © Copyright Moffat Ltd. 06 May 2016. Revision 1 - Amdt 5...

  • Page 21: Exploded Parts Listings

    Exploded Parts Listings Outer Assembly ITEM PART No. DESCRIPTION *RPL * Recommended Parts Level 235633 SIDE COVER LH Number of Units In-Service. 235632 TOP PANEL 235634 SIDE COVER RH 5-10 232379 ADJUSTABLE LEG 3” / 76mm A+B+C 10-50 232380 FOOT O-RING A+B+C+D 235666 DOOR ASSEMBLY (COMPLETE)
  • Page 22 Exploded Parts Listings Elements & Motor ITEM PART No. DESCRIPTION *RPL 236214 LAMP HOLDER (Bulb Included). 231814 LAMP BULB G9/25W 230V HALOGEN. 021354 GASKET. 021352 GLASS LENS. 021353 SUPPORT FRAME. 235615 OVEN SEAL 010761 GROMMET 1½” RUBBER 236109K OVEN ELEMENT KIT 5800W 240V (Item 236264 is supplied with this Kit). 236110K OVEN ELEMENT KIT 5800W 220V (Item 236264 is supplied with this Kit).
  • Page 23 Exploded Parts Listings Oven Racks ITEM PART No. DESCRIPTION *RPL * Recommended Parts Level 236057 OVEN RACK E33 1 x 1 GN Number of Units In-Service. 237109 SIDE RACK LH 5 TRAY GN TRAY 235811 SIDE RACK LH 5 TRAY US 1/2 PAN 5-10 237015 SIDE RACK RH 5 TRAY GN TRAY...
  • Page 24 Exploded Parts Listings Gear Plate ITEM PART No. DESCRIPTION *RPL 021057 SPRAY NOZZLE ASSEMBLY 236739 WATER TUBE 013215 BACK NUT BRASS ¼” BSP 020869 FEMALE CONNECTOR ⅜” BSP TO ¼” COMP 020851 WATER SOLENOID 025922 ADAPTOR BRASS ¾” BSP. (USA / CANADA ONLY) Shown 021527 WASHER RUBBER.
  • Page 25 Exploded Parts Listings Door Assembly ITEM PART No. DESCRIPTION *RPL 236203 DOOR OUTER GLASS ASSEMBLY 235851 DOOR HINGE ASSEMBLY TOP 041045 SCREW 8 x ⅜" TRUSS HD PHL NP 234779 INNER GLASS RETAINING CLIP 235652 DOOR INNER GLASS ASSY 234767 INNER GLASS PIVOT SPACER 235852 DOOR HINGE ASSEMBLY BOTTOM...
  • Page 26 236192 DOME PLUG 15.9MM 228132 TUBE CLIP #5 233865 BADGE MOFFAT 234447 KNOB TURBOFAN INDEX * Recommended Parts Level 041425 SCREW M4 X 6 PAN HD PHIL NP Number of Units In-Service. 236060 CORE TEMP PROBE KIT (which includes:-) 235845...
  • Page 27 Accessories SK Stands DSK Double Stacking Kit Vent Tube - Part No. 236045 Spacer Frame - Part No. 236034 SK33 - Stand for E33. Base Stand - fitted with Castors Width = 627mm / 24 ”. Depth = 665mm / 26 ”.

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E33d5

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