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turbofan 30D Series Service Manual

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30DSERIES
G 3 2 D 4 / D 5
( D i g i t a l O p e r a t i o n )
S e r v i c e M a n u a l
11 May 2015
Amendment 10

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  • Page 1 30DSERIES G 3 2 D 4 / D 5 ( D i g i t a l O p e r a t i o n ) S e r v i c e M a n u a l 11 May 2015 Amendment 10...
  • Page 2 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315...

  • Page 3: Table Of Contents

    Contents List G32 Turbofan Convection Oven. Model Numbers Covered in this Manual G32D4 - Turbofan Oven - 4 Tray Convection Oven. G32D5 - Turbofan Oven - 5 Tray Convection Oven. Specifications ........................... 2 Installation ..........................4 Installation Requirements Unpacking Location...
  • Page 4 Specifications G32D4/D5 11 May 2015 Amendment 10...

  • Page 5: Specifications

    Specifications Oven Gas Supply Requirements and Specifications G32D5 (110 - 120V): Natural Gas LP Gas Input Rating 35 MJ/hr. 35 MJ/hr. Supply Pressure 1.75 kPa. 2.75 kPa. Operating Pressure 1.05 kPa. 2.75 kPa. Gas Connection ½” NPT. Electrical Power Ratings 1 Phase, 110-120V, 60HZ, 220W.

  • Page 6: Installation

    If you have any questions regarding the proper installation and / or operation of this oven, please contact your local Turbofan distributor. This installation of this appliance must conform with local codes, or in the absence of local codes, must conform to the National Codes shown below covering gas and electrical safety.

  • Page 7: Location

    Installation Location Electrical Connection Warning 1. This oven must be installed in an area of adequate air supply. Adequate ventilation is essential, to prevent dangerous build This oven must be earthed / grounded. up of combustion products. DO NOT obstruct the air flow around the ventilation slots.

  • Page 8: Recommended Water Specifications

    Installation Water Connection - Optional NOTE: If the Moisture Mode cooking option is not required, the oven does not need to be connected to a water supply. 1. Tighten 2 screws securing water connection to rear of oven. (These have purposely been left loose to prevent damage to the water connection during transit).

  • Page 9: Operation

    Operation Operation Guide Oven Control Panel (Up to Ser. No. 762119) Temperature Display - Shows Programming Button and LED - Used the preset chamber temperature. to enter the ‘Programming’ mode. When used with ‘Temperature’ button, Temperature Button and LED - Shows shows actual oven temperature for 5 actual oven temperature for 5 seconds on seconds.

  • Page 10: Oven Control Panel (From Ser. No. 762120)

    Operation Oven Control Panel (From Ser. No. 762120) Temperature Display - ‘Program’ Key and LED - Shows pre-set chamber temperature. Used to select cooking programs, and to When used with the ‘Temp’ key, display shows set program parameters. actual oven temperature for 5 seconds. ‘Temp’...

  • Page 11: Changing Operator Settings

    Operation Changing Operator Settings With the Oven in ‘Stand-By’ Mode (i.e. Power to oven but both displays blank). ENTER OPERATOR PARAMETER MODE. Press and hold 'Steam' and ‘Timer-Start/Stop’ keys together. ‘Upper’ Display will show ‘PAS’. ‘Lower’ Display will flash ‘000’. SETTING PASSWORD (Operator Password - 123).

  • Page 12: Parts Replacement

    Parts Replacement Replacement 5.1.1 Oven Controller / Encoder ............................. 11 5.1.2 Cooling Fan / Transformer / Capacitor ............................12 5.1.3 Overtemp Thermostat / Temperature Probe ........................... 13 5.1.4 Oven Lamp Assy ..........................14 5.1.5 Oven Fan / Fan Motor ............................15 5.1.6 Ignition Module / Burner Overtemp (Thermal Switch) ....................

  • Page 13: Replacement

    Parts Replacement Replacement To Program the New Oven Controller 5.1.1 Oven Controller / Encoder 1. Check / adjust Parameters P01, P02 and P24 to the model specific values shown below. Model / Key Identifiers Revision No Light Key. Fan LO Key. °C / °F G32D Rev 01...

  • Page 14: Cooling Fan / Transformer / Capacitor

    Parts Replacement 5.1.2 Cooling Fan / Transformer / Capacitor 1. Remove 2 screws on lower corners of side panel. Transformer 2. Pull bottom of panel out and away from bottom of oven. 1. Disconnect electrical connections from transformer. 3. Pull down on panel to remove side panel. 2.

  • Page 15: Overtemp Thermostat / Temperature Probe

    Parts Replacement 5.1.3 Overtemp Thermostat / Temperature Probe 1. Remove RH louvered side panel. 2. Inside oven remove side oven rack. Temperature Probe Overtemp Thermostat 1. Remove control panel. 1. From inside the oven, remove overtemp phial holder (two 2. Disconnect temperature probe cable from controller. screws).

  • Page 16: Oven Lamp Assy

    Parts Replacement 5.1.4 Oven Lamp Assy Oven Lamps (Up to Ser. No. 762119) Oven Lamps (From Ser. No. 762120) 1. Remove the oven rack and LH side rack from oven. Oven Lamp / Oven Lamp Glass / Oven Lamp Seal / 2.

  • Page 17: Oven Fan / Fan Motor

    Parts Replacement 5.1.5 Oven Fan / Fan Motor 1. Remove RH louvered side panel. Oven Fan Fan Motor 1. Inside oven remove RH Side oven rack. 1. Remove the oven fan as shown opposite. 2. Remove the 2.5mm grub screw securing the oven fan to the 2.

  • Page 18: Ignition Module / Burner Overtemp (Thermal Switch)

    Parts Replacement 5.1.6 Ignition Module / 5.1.7 Door Microswitch / Burner Overtemp (Thermal Switch) Microswitch Return Spring. 1. Remove RH louvered side panel. To replace Door Microswitch: 1. Remove control panel. Ignition Module 2. Remove oven RH side panel. 1. Disconnect plug connections from Ignition Module. 3.

  • Page 19: 5.2 'Adjustment And Calibration

    Parts Replacement 5.1.8 Gas Valve / Ignition Electrode Assembly / Gas Burner 1. Remove gas control panel. Gas Valve & Burner Injector Ignition Electrode Assembly 1. Remove gas control panel. 1. Remove burner access panel. 2. Remove cover bracket, 1 screw. 2.

  • Page 20: Door Inner Glass / Door / Door Hinges

    Parts Replacement 5.1.9 Door Inner Glass / Door / Door Hinges To replace Door Hinges: To replace Door Inner Glass: 1. Remove door and inner glass complete. (as shown previous). 1. Undo inner glass retaining clip. 2. Remove 2 Hinge Plate Screws. 3.

  • Page 21: Water Solenoid

    Parts Replacement 5.1.10 Water Solenoid. 1. Remove control panel. 2. Remove oven RH side panel. 3. Turn Off water. 4. Remove wires from water solenoid. 5. Disconnect water pipes. 6. Remove Nylock nuts (7mm) and mounting screws. 7. Remove water solenoid. Nylock Nuts 8.

  • Page 22: Adjustment & Calibration

    Parts Replacement Adjustment & Calibration 5.2.1 Door Alignment. 3. To adjust door catch, loosen the locking nut on the door catch. screw door catch ‘In’ by ½ a 4. If paper withdraws easily, Ensuring Door is Square to Oven. turn and repeat test above until adjusted correctly.

  • Page 23: Temperature Calibration

    Parts Replacement 5.2.4 Temperature Calibration 1. Place temperature probe in the centre of the oven. 2. Close the door and allow temperature to stabilise. 3. Enter service parameters settings menu on control panel and check P10 Temperature Offset (refer to Section 6. ‘Viewing / Changing Service Parameters’).

  • Page 24: Controller Programming

    Controller Programming Viewing / Changing Service Parameters With the Oven in ‘Stand-By’ Mode (i.e. Power to oven but both displays blank). ENTER SERVICE PARAMETER MODE. Press and hold 'Steam' and ‘Timer-Start/Stop’ keys together for 3 seconds. ‘Upper’ Display will show ‘PAS’. The ‘Lower’...

  • Page 25: Viewing / Changing Service Parameters (Up To Ser No. 762119)

    Controller Programming Viewing / Changing Service Parameters (up to Ser. No. 762119) Parameter Description Default Value S / O Number Temperature Scale ---- ˚C ˚F ˚C Oven Model. ---- Minimum Temperature Setpoint. 0(32) 300(572) 60(140) ˚C(˚F) NOT SHOWN WHEN P2 SET TO 32 Maximum Temperature Setpoint 0(32) 300(572)

  • Page 26: Viewing / Changing Service Parameters (From Ser No. 762120)

    Controller Programming Viewing / Changing Service Parameters (from Ser. No. 762120) NOTE: All units produced after this point are G32r03 Units, but older units can fit the new controller as a spares item, in which case Parameter Number ‘P02’ is set to ’G32r01’. Default Parameter Description...
  • Page 27 Controller Programming Viewing / Changing Service Parameters (from Ser. No. 762120) (Cont.d) Default Parameter Description U of M Pass Number G32R01 G32R03 Oven Fan Rotation Time. The time the fan will rotate in one direction before changing direction. The time between the fan Oven Fan Reversing Pause Time.

  • Page 28: Electrical Schematics

    Electrical Schematics Circuit Schematic G32D Turbofan Oven, 220 - 240V. Circuit Schematic G32D Turbofan Oven, 110 - 120V 11 May 2015 Amendment 10...

  • Page 29: Wiring Diagrams

    Wiring Diagrams Wiring Diagram G32D4 Turbofan Oven, 220 - 240V 11 May 2015 Amendment 10...
  • Page 30 Wiring Diagram G32D5 Turbofan Oven, 110 - 120V 11 May 2015 Amendment 10...

  • Page 31: Exploded Parts Lists

    Exploded Parts Lists Outer Assembly Item Part No. Description *RPL M234223 SIDE COVER LH M232912 TOP PANEL *Recommended Parts Level M232961 VENT SHIELD Number of units in service M232210 SIDE COVER RH M233986 FOOT 4”/100mm ADJ 5-10 M233533 SILL 10-50 M234583 DOOR ASSEMBLY(COMPLETE) 11 May 2015...
  • Page 32 Exploded Parts Lists Motor, Lamp & Racks Round Lamps Square Lamps (from Ser. No. 762120) (up to Ser. No. 762119) Item Part No. Description *RPL M232666 DOOR SEAL E27/32 M233863 OVEN LAMP ASSY G9 (COMPLETE) M231814 LAMP BULB G9 25W 230V HALOGEN 208-240V M233884 LAMP BULB G9 25W 120V HALOGEN 110-120V M233883...
  • Page 33 Exploded Parts Lists Electrical Components Item Part No. Description *RPL M021057 SPRAY NOZZLE ASSEMBLY M234774 WATER TUBE M015292 SEAL WASHER M013215 NUT BRASS M020869 FEMALE CONNECTOR M020851 WATER SOLENOID 240V M021617 WATER SOLENOID 110V M025922 ADAPTOR BRASS ¾” BSP. (USA / CANADA ONLY) Not shown M021527 WASHER RUBBER.
  • Page 34 Exploded Parts Lists Oven Main Assembly - Microswitch Details From Ser. No. 744430. Up to Ser. No. 744429. Item Part No Description *RPL Item Part No Description *RPL M021637 M236880 Microswitch Button Microswitch Button Assy M013610 M236885 Pivot Bush Plated Microswitch Button Gasket M021638 M236886...
  • Page 35 Exploded Parts Lists Gas Components Item Part No. Description *RPL M004952 BURNER M024127 SPARK ELECTRODE M025071 FLAME SENSOR M022909 IGNITION ELECTRODE ASSEMBLY (COMPLETE) M032170 INJECTOR 1.7mm - LPG / BUT M032270 INJECTOR 2.70mm - NAT UK US CA M025093 LOCKNUT M14X1 M234266 G32 INJECTOR PIPE ASSY - USA/CAN US CA JP ONLY M015311...
  • Page 36 Exploded Parts Lists Door Assembly DOOR HINGE ASSEMBLY KIT - 234930 HINGE PIVOT KIT - 234752 Item Part No. Description *RPL M235275 DOOR OUTER GLASS ASSEMBLY M234930 DOOR HINGE ASSEMBLY KIT - which includes:- Door Hinge Assy Bottom Door Hinge Assy Top M234752 HINGE PIVOT KIT - which includes the following:- Door Hinge Pivot Pin...
  • Page 37 Exploded Parts Lists Controller Item Part No. Description *RPL M237139 CONTROL PANEL LAMINATED G32D M236256 DIGITAL CONTROL KIT E31D E32D G32D E33D M237447K TEMP PROBE PT1000 31D/32D/33D M236885 TEMP PROBE GASKET M234450K ENCODER MOMENTARY M235846 PANEL SOCKET CORE TEMP - D SERIES M236192 DOME PLUG 15.9 M228132...

  • Page 38: Accessories

    Accessories SK STANDS DSK Double Stacking Kit SK32 — Stand for G32 735mm/29”(W) x 650mm/25½”(D) x 900mm/35½”(H) Accepts US ½ and US full pan GAS TYPE CONVERSIONS 235433 G32D Gas Conversion Kit AU/NZ/XP 235434 G32D Gas Conversion Kit UK 235435 G32D Gas Conversion Kit US/CA 11 May 2015 Amendment 10...
  • Page 39 Instruction Sheet for the Assembly of the Base Stand for the Turbofan Series Ovens SERVICE WORK ONLY TO BE CARRIED OUT BY QUALIFIED PERSONS Suitable for the following models: Stand SK23 for E22 / E23 Ovens. Stand SK2731U for E27 / E28 / E31 Ovens.
  • Page 40 Instruction Sheet for the Assembly of the Base Stand for the Turbofan Series Ovens. Pin Location for E31 Ovens Only 4. Fit Top Plates (C) with 4 Screws (E). Fit Oven Location Pins (D) with 4 Screws (E). Refer ‘Pin Fitting Locations’...

  • Page 43: Gas Conversion And Specifications

    Gas Conversion and Specifications Conversion Procedure Gas Type Identification Label On completion of the gas conversion, replace gas type Caution identification labels, located at:- Ensure that the appliance is isolated from - The rear of the appliance, above the gas connection point. electrical supply before...
  • Page 44 Appendix A Reversing Oven Door Reversing the Oven Door 11. Remove inner glass latching studs and fit to opposite side of NOTE: This operation should only be carried out by a door using Loctite 243 to secure. suitably competent person. Remove the Oven Door Inner Glass.
  • Page 45 Appendix A Reversing Oven Door Adjust Door for Correct Alignment. 18. Remove Blanking Screw and Door Catch from front of oven and swap around (refer ‘Adjusting Door Catch’). Check alignment and operation of the Locking Nut Door Catch door. Ensure that the door is Blanking Screw correctly aligned horizontally and vertically.
  • Page 47 PSERIES P 8 M / P 1 0 M / P 1 2 M S e r i e s P r o o f e r / H o l d i n g C a b i n e t s ( M a n u a l O p e r a t i o n ) Service Manual Amendment 2...
  • Page 48 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E.Mail: vsales@moffat.com.au Main Office: (tel) (03) 9518 3888 (fax) (03 9518 3833 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada...
  • Page 49 P8M/P10M/P12M Turbofan Proofer/Holding Cabinets. Model Numbers Covered in this Manual - Turbofan Proofer / Holding Cabinet - 8 Tray. P10M - Turbofan Proofer / Holding Cabinet - 10 Tray. P12M - Turbofan Proofer / Holding Cabinet - 12 Tray. Specifications ....................2 Installation .....................

  • Page 50: Specifications

    Specifications P8M Proofer / Holding Cabinet P8M Specifications Table:- Power Ratings 110-120V, 1P+N+E, 60HZ, 1.45 kW 8, 18” x 26” / 460 x 660, Full Size Sheet Pan Capacity. Tray Capacity 16, 18” x 13” / 460 x 330, Half Size Sheet Pan Capacity. 8, 600 x 400mm Tray Capacity (Optional Kit).
  • Page 51 Specifications P10M Proofer / Holding Cabinet P10M Specifications Table:- Power Ratings 110-120V, 1P+N+E, 60HZ, 1.45 kW 10, 1/1 GN Gastronorm Pan Capacity. Tray Capacity 10, 20” x 12”, Hotel Steam Pan Capacity. 10, 18” x 13” Half Size Sheet Pan Capacity. Tray Spacing 74mm / 2 ”...
  • Page 52 Specifications P12M Proofer / Holding Cabinet P12M Specifications Table:- Power Ratings 110-120V, 1P+N+E, 60HZ, 1.95 kW 12, 18” x 26” / 460 x 660, Full Size Sheet Pan Capacity. Tray Capacity 24, 18” x 13” / 460 x 330, Half Size Sheet Pan Capacity. 12, 600 x 400mm Tray Capacity (Optional Kit).

  • Page 53: Installation

    Installation Installation Requirements Important:  Installation shall comply with local electrical, health and safety requirements.  It is most important that this proofer / holding cabinet is installed correctly and that the operation is correct before use.  If you have any questions regarding the proper installation and / or operation of this proofer / holding cabinet , please Clearances Unpacking To ensure correct ventilation for the motor and controls,...

  • Page 54: Water Connection

    Installation Water Connection 1. A cold water supply should be connected to the water inlet located on the rear right hand side of the unit.. Water Connection - Max Inlet Pressure 80psi. 2. Turn ‘On’ the water supply to check for water leaks. NOTE: The Prover / Holding Cabinet can be fitted with an optional Water Filter Kit (Part No.

  • Page 55: Operation

    Operation Proofer / Holding Cabinet Control Panel Description of Controls Power ‘On’ Indicator Light Indicator light illuminates when the ‘Function’ Switch is turned to ‘ON’ or ‘HOLD’. Control Panel (˚F) Control Panel (˚C) Function Control Unit is ‘Off’. Unit is in Proofing Mode (Power ‘On’ Indicator Light illuminates).

  • Page 56: Fault Finding

    Fault Finding OPERATIONAL FAULTS OTHER FAULT FUNCTIONS CAUSE INDICATORS Proofer not operating No Proofer functions possible Not plugged in Power supply switch off Fuse blown or Circuit breaker tripped Power cord damaged Function Switch Neon off Proofer switch on Proofer does not operate Function Switch Proofer operates Neon...

  • Page 57: Component Testing

    Fault Finding COMPONENT TESTING ITEM CONDITION TESTING FOR REPLACE Function Switch Proofer power OFF Continuity through switch when turned on If open circuit Voltage at Switch Check power to switch and power out of switch If no power out Air Temperature Thermostat Proofer power OFF Continuity through thermostat If open circuit...

  • Page 58: Service Procedures

    Service Procedures 5.1. Access ......................11 Control Panel ------------------------------------------------------------------------------------------------------ 11 LH / RH Side Access Panels ------------------------------------------------------------------------------------ 11 LH / RH Proofer / Holding Cabinet Side Racks -------------------------------------------------------------- 11 5.2. Replacement ....................11 Function Control Switch ------------------------------------------------------------------------------------------ 11 Thermostat Control Switch -------------------------------------------------------------------------------------- 11 Humidity Control Thermostat ----------------------------------------------------------------------------------- 12 Thermometer ------------------------------------------------------------------------------------------------------ 12 Fan Motor----------------------------------------------------------------------------------------------------------- 12...

  • Page 59: Access

    Service Procedures Access Replacement 5.1.1 Control Panel 5.2.1 Function Control Switch 1. Remove screw on 1. Remove knob from underside of control switch spindle. Knob is panel. a push fit. 2. Lift control panel up 2. Remove control panel to unhook top of (Refer Section 5.1.1).

  • Page 60: Humidity Control Thermostat

    Service Procedures 5.2.5 Fan Motor 5.2.3 Humidity Control Thermostat 1. Remove RH Side Access 1. Remove knob from Panel from proofer / switch spindle. Knob is holding cabinet. (refer a push fit. Securing Section 5.1.2). 2. Remove control panel 2. Remove RH Side Rack (Refer Section 5.1.1).

  • Page 61: Water Solenoid

    Service Procedures 5.2.8 Water Solenoid 13. Refit and tighten screws Tighten this Screw securing water solenoid 1. Turn Off water to mounting bracket. supply to proofer / 14. Secure mounting holding cabinet. bracket to rear of Refit Screws 2. Remove RH access proofer.

  • Page 62: 5.2.10 Wet Element

    Service Procedures 4. Remove RH Side Rack 5.2.11 Float Switch from proofer. (refer 1. Remove Control Panel. Section 5.1.3). (refer Section 5.1.1). 5. Remove Fan Baffle. 2. Remove RH Side Rack (refer Section 5.1.4). from proofer. (refer 6. Withdraw dry element Section 5.1.3).

  • Page 63: Adjustment And Calibration

    Service Procedures 5.2.12 Lamp Assy Adjustment & Calibration 1. Remove LH access 5.3.1 Temperature Calibration panel (refer Section 5.1.2). 1. Remove thermostat control switch (refer 5.2.2). 2. Remove LH Side Rack 2. Adjust calibration collar located at base of thermostat from proofer.

  • Page 64: Electrical Schematic

    Electrical Schematic Electrical Schematic P8M / P10 / P12M Proofer Holding Cabinets.

  • Page 65: Wiring Diagram

    Wiring Diagram Wiring Diagram P8M / P10M / P12M Proofer Holding Cabinets.

  • Page 66: Replacement Parts List

    Replacement Parts List Main Assembly ITEM PART No. DESCRIPTION *RPL *Recommended Parts Level M234565 DOOR ASSEMBLY P8 Number of Units In-Service M236466 DOOR ASSEMBLY P10 M234566 DOOR ASSEMBLY P12 M235022 RACK WA LH P8 (from S/N 476955) 5-10 M236520 RACK WA LH P10 A+B+C 10-50 M235024...
  • Page 67 Replacement Parts List Main Assembly (continued) ITEM PART No. DESCRIPTION *RPL *Recommended Parts Level M026216 DRAWER WA Number of Units In-Service M234319 CONDENSATE CHANNEL (P8 / P12) M236599 CONDENSATE CHANNEL (P10) 5-10 M022758 DOOR CATCH PLATE A+B+C 10-50 M234313 TOP COVER (P8 / P12) A+B+C+D M236463 TOP COVER (P10) M234315...
  • Page 68 Replacement Parts List Main Components ITEM PART No. DESCRIPTION *RPL *Recommended Parts Level M234318 WATER TANK WA (P8 / P12). Number of Units In-Service M236668 WATER TANK WA (P10). M025566 HANGER STUD. M233863 OVEN LAMP ASSY -MUST ORDER M233884 - (P8 / P12). 5-10 M233115 OVEN LAMP LENS - (P8 / P12).
  • Page 69 Replacement Parts List Door Assembly Top Hinge P10 Only Top Hinge P8-P12 Only Bottom Hinge P10 Only Bottom Hinge P8-P12 Only ITEM PART No. DESCRIPTION *RPL *Recommended Parts Level M234571 DOOR HANDLE WA (P8 Only). Number of Units In-Service M236473 DOOR HANDLE WA (P10 Only). M234535 DOOR HANDLE WA (P12 Only).
  • Page 70 Replacement Parts List Controls & Water Assembly ITEM PART No. DESCRIPTION *RPL *Recommended Parts Level 234641 CONTROL PANEL LAMINATED P8M °F Number of Units In-Service 234715 CONTROL PANEL LAMINATED P8M °C 236586 CONTROL PANEL LAMINATED P10M °F 5-10 236587 CONTROL PANEL LAMINATED P10M °C A+B+C 10-50 234642 CONTROL PANEL LAMINATED P12M °F...
  • Page 71 Appendix 1 - Proofer Door Reversal Reversing the Proofer Door (P8/P12 Proofer/Holding Cabinet Only) NOTE:  Refit all screw fasteners using a low-mid strength thread locking adhesive unless otherwise stated.  Door reversal should only be carried out by a suitably competent person.

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