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Summary of Contents for Clarke BOXER II 18/200
- Page 1 200L BELT DRIVEN AIR COMPRESSOR MODEL NO: BOXER II 18/200 PART NO: 2245317 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0721...
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Page 2: Environmental Recycling Policy
INTRODUCTION Thank you for purchasing this CLARKE 200L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Safety Precautions
2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your CLARKE dealer. 4. Before carrying out any maintenance make sure that the pressure is released from the air reservoir and that the compressor is disconnected from the electrical supply. -
Page 4: Safety Symbols
SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. use in a damp environment. DO NOT Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 5: Electrical Connections
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. -
Page 6: Before Use
2. If low, top up after unscrewing the filler plug. • Only use ISO100 (SAE30) compressor oil, available from your CLARKE dealer Part No. 3050796. • Take care not to overfill. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 7: Operation
OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 10. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it. -
Page 8: Turning The Compressor On
TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. • The compressor will operate until the reservoir is fully pressurised. It will then shut down. • The compressor will start up again when the pressure in the reservoir decreases. -
Page 9: Removing Tools From The Air Hose
REMOVING TOOLS FROM THE AIR HOSE 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the closed position. 3. Operate the tool to depressurise the air hose. 4. Disconnect the tool from the hose. TURNING THE COMPRESSOR OFF 1. -
Page 10: Draining The Reservoir
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3. -
Page 11: Maintenance
CHECK OIL Ensure the oil level is between the min and max marks on the dipstick. See “Checking the Oil level” on page 6 and top-up if necessary - (use CLARKE ISO100 (SAE30) compressor oil, available from your local CLARKE dealer). - Page 12 REPLACING THE OIL After the first 100 hours use, replace the oil using CLARKE SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To empty the oil from the machine, remove the oil drain plug from the crankcase.
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Page 13: Replacing The Drive Belt
REPLACING THE DRIVE BELT WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING THE DRIVE BELT. 1. Rotate the clips on the front of the safety cage. 2. Remove the front of the cage and take out the worn or broken drive belt. -
Page 14: Specifications
SPECIFICATIONS MODEL BOXER 18/200 Part Number 2245317 Motor size Voltage 230 VAC (50Hz) Air Displacement 504.8L/min (18 CFM) Max Pressure 10 Bar (145psi) Receiver Capacity 200 L Ingress Protection IP20 Fuse Rating 13 A Duty cycle S3/50% Oil requirements Compressor oil SAE30 Oil capacity 0.4L Dimensions (L x W x H) -
Page 15: Troubleshooting
TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical 1. Check electrical has stopped connections. connections. and does not 2. -
Page 16: Component Parts
COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 17: Component Parts List
COMPONENT PARTS LIST NO DESCRIPTION NO DESCRIPTION Power Cable Crankcase Motor Cylinder block Belt Guard Cylinder Head Safety valve Crankshaft Pump assembly Lower Cover Feet set Kit Valve Holder Drive pulley Conrod Drive Belt Air Filter Assembly (complete) Outlet Tap Air cooler Drain Valve End Cover... -
Page 18: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 19 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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