Related Manuals for Clarke BOXER II 18/150
Summary of Contents for Clarke BOXER II 18/150
- Page 1 150L BELT DRIVEN AIR COMPRESSOR MODEL NO: BOXER II 18/150 PART NO: 2245316 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0621...
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Page 2: Environmental Recycling Policy
INTRODUCTION Thank you for purchasing this CLARKE 150L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: Safety Precautions
2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your CLARKE dealer. 4. Before carrying out any maintenance make sure that the pressure is released from the air reservoir and that the compressor is disconnected from the electrical supply. -
Page 4: Safety Symbols
SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 5: Electrical Connections
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. -
Page 6: Before Use
• The oil level should be halfway up the sightglass. 2. If the level is low, top up after unscrewing the filler plug. • Only use CLARKE ISO100 (SAE30) compressor oil, available from your CLARKE dealer Part No. 3050796. • Take care not to overfill. -
Page 7: Operation
OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 10. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it. -
Page 8: Turning The Compressor On
2. If the valve does not operate in this way, do not use the compressor. The compressor must be repaired by a qualified CLARKE dealer. Once tested, screw the knurled part back in. WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE. -
Page 9: Removing Tools From The Air Hose
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the tap handle to the closed position. -
Page 10: Draining The Reservoir
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. •... -
Page 11: Maintenance
CHECK OIL (DAILY) Ensure the oil level is between the min and max marks on the dipstick. See “Check the Oil level” on page 6 and top-up if necessary - (use CLARKE ISO100 (SAE30) compressor oil, available from your local CLARKE dealer). - Page 12 REPLACING THE OIL After the first 100 hours use, replace the oil using CLARKE SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To drain the oil from the engine, remove the oil drain plug from the crankcase.
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Page 13: Replacing The Drive Belt
REPLACING THE DRIVE BELT WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING THE DRIVE BELT. 1. Rotate the clips on the front of the safety cage. 2. Remove the front of the cage and take out the worn or broken drive belt. -
Page 14: Specifications
SPECIFICATIONS MODEL BOXER 18/150 Part Number 2245316 Motor size 4 HP Voltage 230 VAC (50Hz) Air Displacement 504.8L/min (18 cfm) Max Pressure 10 Bar (145PSI) Receiver Capacity 150 L Ingress Protection IP20 Fuse Rating 13 A Duty cycle S3/50% Oil requirements ISO100 (SAE30) Compressor oil Oil Capacity 0.4L... -
Page 15: Troubleshooting
TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST COMPONENTS IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical 1. Check electrical has stopped connections. connections. and does not 2. -
Page 16: Component Parts
COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 17: Component Parts List
COMPONENT PARTS LIST NO DESCRIPTION NO DESCRIPTION Power Cable Crankcase Motor Cylinder block Belt Guard Cylinder Head Safety valve Crankshaft Pump assembly Lower Cover Feet set Kit Valve Holder Drive pulley Conrod Drive Belt Air Filter Assembly (complete) Outlet Tap Air cooler Drain Valve End Cover... -
Page 18: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 19 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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