Rhymebus RM6F2 Series Operation Manual

Ac motor drive

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AC MOTOR DRIVE
Operation manual
RM6F2 series

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Summary of Contents for Rhymebus RM6F2 Series

  • Page 1 AC MOTOR DRIVE Operation manual RM6F2 series...
  • Page 2 Quality․Satisfaction․Improvement․Innovation http://www.rhymebus.com.tw 2020.11.16 Revised XB200179...
  • Page 3 PREFACE Thank you for using RHYMEBUS RM6F2 series drive. For proper operations and safety purposes, please do read and follow specific instructions contained in this manual before using the product. The manual shall be placed on the top of the machine, and all the setup parameters and reference numbers must be properly recorded to facilitate future maintenance and repairs.
  • Page 4: Safety Precaution

    SAFETY PRECAUTION Please read this manual thoroughly and pay attention to the safety precautions marked with “ DANGER ” or “ CAUTION ” before the installation, wiring, maintenance, or troubleshooting. Only the qualified personnel may proceed with the installation, wiring, testing, troubleshooting, or other tasks.
  • Page 5 U/T1,V/T2,W/T3 terminal of drive at first. CAUTION a. The RM6F2 series are designed to drive a three-phase induction motor. Do Not use for single-phase motor or other purposes. b. The main circuit and control circuit must be wired separately; control circuit must...
  • Page 6: Operation

    Operation DANGER a. Do Not open or remove the cover while power is on or during the operation. Do close up the cover before powering on the drive. Do Not remove the cover except for wiring or periodic inspection when power off. b.
  • Page 7: Chapter 1 Cautions Before Installation

    Output Current & C PGM NO. 0041-d(AZXXXXXX) Software Number SERIAL NO. XXXXXXXXX Product Serial Number Rhymebus Corporation, TAIWAN 1-1-2 The description of nomenclature: RM6F2– 2 001 Input Power Phase 1: Single-phase 3: Three-phase B: built-in braking transistor E:no built-in braking...
  • Page 8 1-1-3 Confirmation of Accessories One operation manual is inclusive. Please verify other accessories inclusively such as braking resistor, AC reactor, etc.. ※Please refer to the standard specifications to verify the product specifications with your requirements. 1-2 RM6F2 Standard Specifications 1-2-1 Single-Phase 100V Series Model name 1002※1 1003※1...
  • Page 9 1-2-2 Single-Phase 200V Series Model name 2003※1 20P5 2001 2002 □□□□ (RM6F2- Maximum applicable motor 0.5/0.4 1/0.75 2/1.5 3/2.2 (HP / kW) Rated output capability (kVA) Rated output current (A) Three-phase Rated output voltage (V) 200V~240V Range of output frequency (Hz) 0.1~400.00Hz Power source (ψ, V, Hz) Single-phase...
  • Page 10 Model name 2003 2004※1 2005※1 □□□□ (RM6F2- Maximum applicable motor 3/2.2 5/3.7 (HP / kW) Rated output capability (kVA) Rated output current (A) Three-phase Rated output voltage (V) 200~240V Range of output frequency (Hz) 0.1~400.00Hz Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz Input current (A)
  • Page 11: Chapter 2 Descriptions Of Terminal And Wiring Diagarm

    Chapter 2 Descriptions of Terminal and Wiring Diagarm 2-1 Wiring Diagram Braking Resistor (option) Main Circuit Terminals Control Terminals PR P Induction Motor Three-phase, 50/60Hz R/L1 R/L1 U/T1 AC power input: S/L2 S/L2 V/T2 (Single Phase-Only W/T3 R/L1, S/L2 Terminals) T/L3 T/L3 RM6F2...
  • Page 12 2-2 Description of Terminals 1. Terminals of Main Circuit Type Symbol Function Description Three-phase; sinusoidal power source AC power input terminal. Power R/L1,S/L2,T/L3 source input For the single-phase power source Source terminals 110/220V, please connect only R/L1,S/L2 terminals. Drive outputs The terminals output three phase Motor U/T1,V/T2,W/T3...
  • Page 13 2. Main Circuit Connection (1) 100/200V single-phase AC power Screw size of Tightening Tightening Screw size main circuit torque of main torque of terminal circuit terminal grounding Model number (except grounding screw terminal screw for grounding terminal Ib-in(kgf-cm) Ib-in(kgf-cm) terminal) RM6F2-_______B1 10P2, 10P5, 1001;...
  • Page 14 (3) The wiring of the braking resistor 3. Control Terminals SOUR SINK X3 COM X2 X1 FM GND AI V+ DSW1 Type Symbol Function Description ․DC Output Termial: JP4:24V position: Output DC+24V; Maximum supplied current is 50mA. Power terminal; Control JP4:12V position: Output DC+12V;...
  • Page 15 Type Symbol Function Description ․Function is set by F055 Multi-function input ․Default:Secondary accel/decel time terminal 4 Note1 command ․Function is set by F056 Multi-function input terminal 5 ․Default:Disable Note1 ․Function is set by F057 Multi-function input terminal 6 ․Default:Disable Note1 Digita input common The common terminal of input control terminal...
  • Page 16 4. Other Port and Switch Type Symbol Function Description ․ Description Communication Differential input of transmission terminal RS-485 (DX+) *Note 1 Control of Modbus (RS-485) Communication parallel communication only transmission terminal multiple drive uses pin1, 2. (DX-) RJ-45 Power terminal of Connection Only for KP linking KP(+15V)
  • Page 17 2-3 Wiring Diagram and Setting for Single-pump and Multi-pump Applications 2-3-1 Single Pump Control Wiring Method Pressure Transducer Drive #0 (4~20mA) DSW1 AI V+ Parameter setting Drive(#0) Setting Description Content (Selection of Parallel Control F015 =1(Single pump) Mode) (Set Drive’s No. in Parallel Func.
  • Page 18 2-3-2 Multi-pump Control Wiring Method (Standard wiring) Pressure Pressure Transmitter Transmitter Driver #0 Driver #1 (4~20mA) (4~20mA) DSW1 DSW1 AI V+ AI V+ Parameter setting Drive (#0) Setting Description Content =2 (E-mode) or (Selection of Parallel Control F015 =3 (F-mode) or Mode) =4 (M-mode) Func.
  • Page 19 Wiring Method (Special wiring) Pressure Transmitter Driver #0 Driver #1 (4~20mA) DSW1 DSW1 AI V+ AI V+ Parameter setting Drive (#0) Setting Description Content =2 (E-mode)or (Selection of Parallel Control F015 =3 (F-mode)or Mode) =4 (M-mode) Func. (Set Drive’s No. for Parallel F016 =0(Drive) Cntrol)
  • Page 20 Wiring Method(Special wiring 2) Pressure Transmitter Driver #0 Driver #1 (4~20mA) DSW1 DSW1 Parameter setting Drive (#0) Setting Description Content =2 (E-mode)or (Selection of Parallel Control F015 =3 (F-mode)or Mode) =4 (M-mode) Func. (Set Drive’s No. for Parallel F016 =0(Drive) Cntrol) F126 Select the range of AI...
  • Page 21: Chapter 3 The Setting Of Keypad & Remote Controller

    Chapter 3 The Setting of Keypad & Remote Controller 3-1 Functions of Keypad Priority operation /parallel Reverse indicator multiple drive indicator CRG indicator MAIN Host drive indicator Operation indicator P.T. cut off indicator ON/OFF mode indicator Standby indicator PROG ▼ FUNC DATA RESET...
  • Page 22 MAIN Start key PROG PROG key ▼ FUNC OFF/RESET key FUNC/DATA key DATA RESET UP key Down key Keys of Keypad Symbol Name Description 1. Enter the function setting mode. Program key PROG 2. Back to the monitor mode. 1. Enter the parameter setting mode. Function/Data FUNC 2.
  • Page 23 3-2 The Operation of Keypad and Monitor Mode 3-2-1 Operation of Keypad The operation of the digital keypad includes fault messages and three modes. The switching methods are shown as below figure: Parameter setting mode Monitor mode Function setting mode FUNC PROG MAIN...
  • Page 24: Monitor Mode

    to switch the display in accordance with below sequence under monitor mode. User can determine one of seven displays as the main display from function F006 (Selection of Main Display). Please refer to the following illustrations: Display 1 Display 2 Display 3 (Output Frequency) (Frequency Command)
  • Page 25 a. Select one of seven displays as the main display in accordance with the table above from F006 (Selection of Main Display). b. Determine one of seven displays as the main display according to the application. When the parameter of function is completed without pressing key, the drive PROG will automatically switch back to the main display after 3 minute.
  • Page 26 3-2-3 Description of Function Setting Mode In function setting mode, there are 155 functions (F000 ~ F154) can be selected, and the setting steps are as below: Operation Steps Display MAIN 1.In the monitor mode, press key to enter PROG function setting mode.
  • Page 27 3-3 Parameter Copy ; Restore Default Value; Save/Restore Setting Value a. Parameter Copy﹕ Including writing and reading out functions. Parameter settings of two drives can be copied by “ ” and “ ” functions via keypad a-1. (Parameter Read Out: Drive parameter  Keypad) Operation steps Display MAIN...
  • Page 28 ※When using copy parameter function, please note F015、F016、F091 parameter content can’t copy to the slave. b. Restore Default Value﹕ RM6F2 series drive provide four default values for using. According to the demand to restore default values. (Restore the default value of drive for 60Hz)
  • Page 29 Select the parameter as an example, and the operation steps as below: Operation steps Display ▼ ▲ 1. Press key selecting the function to MAIN F154 (Default Setting) and then press key to DATA enter parameter setting mode. MAIN ▲ 2.
  • Page 30: Chapter 4 Parameter List

    Chapter 4 Parameter List Range of Func. Name Description Unit Def50 Note Setting 0: Software version (6F2.d) 1: Drive model number Drive 2: Drive running hours ─ ─ ─ F000 Information 3: Drive power supplying time 4: Software checksum code 5: Reserved Rotation direction Start command...
  • Page 31 Range of Func. Name Description Unit Def50 Note Setting 0.1~50.0 Starting The voltage correspond to the starting (Note1,2) F010 0.1V Voltage frequency. 12.0 0.1~100.0 (Note3) Base The frequency correspond to the base F011 0.1~400.0 0.1Hz 60.0 Frequency voltage in V/F pattern. 220.0 0.1~255.0 Base...
  • Page 32 Range of Func. Name Description Unit Def50 Note Setting Pump Exchange Set the time of pump exchange operation in F024 0~240 Operation multi-pumps control system. Time Cut-off Time In multi-pump control systems, set the cut-off F025 of Parallel 0.0~25.0 10.0 time of pump to cut off the pump operation.
  • Page 33 Range of Func. Name Description Unit Def50 Note Setting FM+ Analog 0.00~ F045 Analog output gain ratio adjustment. 0.01 1.00 Output Gain 2.00 Motor 0: Motor overload protection: Disabled Overload 1: Motor overload protection: Enabled(OL) ─ F046 Protection 2: Motor overload protection of independent (OL) cooling fans: Enabled(OL) Filter Setting...
  • Page 34 Range of Func. Name Description Unit Def50 Note Setting 0: Disable ±1: Running detection ±2: Constant speed detection ±3: Zero speed detection ±4: Frequency range detection ±5: System overload detection (OLO) Multi-function ±6: Stall prevention detection Output ±7: Low voltage detection (LE) -14 ~ +14 ─...
  • Page 35 Range of Func. Name Description Unit Def50 Note Setting Stall 30%~200% Prevention While the stall is occurred during constant of drive F071 Level at speed running condition, the prevention of rated Constant stall is to decrease the speed of motor. current Speed Acceleration...
  • Page 36 Range of Func. Name Description Unit Def50 Note Setting Pressure Boost for Boost the pressure up to detect if the water is 0.01 Water F084 0.05~1.00 0.15 used. Usage Detection Time Interval of Pressure Boost for Set the time interval for F084 to detect if the F085 0~250 1sec...
  • Page 37 Range of Func. Name Description Unit Def50 Note Setting When the signal noise is large, appropriately Analog 0.01 increase the dead band to stabilize the F096 Frequency 0.00~2.55 0.00 frequency. But it will reduce the tuning Dead Band linearity. Digital Input When the digital input signal is under the F097 Response...
  • Page 38 Range of Func. Name Description Unit Def50 Note Setting Function 0: F000 ~ F134 ─ Display F116 1: F000 ~ F154 Selection When the drive at standby status, the level of PID Start PID start.(F103≠0) F117 0.0~10.0 0.1bar 0.3 Range Start level: SV-F117 0: Disable 1: Trip (Fb Lo): Press “RESET”...
  • Page 39 Range of Func. Name Description Unit Def50 Note Setting DC Braking F132 Frequency Frequency level of DC braking at stop. 0.1~60.0 0.1Hz at Stop Drive When the frequency during the operation is Standby lower than the setting value, drive will F133 0~120 level (Water...
  • Page 40 Range of Func. Name Description Unit Def50 Note Setting Temperature Level of Fan Set the temperature level of fan activation. 1℃ F145 25~60 Activation Minimum Set the minimum operation time of fan when Operation F146 0.1~25.0 the fan stops. Time of Fan 0: Disable Over 1: Alarm: Drive keeps operation.
  • Page 41: Chapter 5 Fault Protection And Disply And Trobleshotting

    Chapter 5 Fault Protection and Disply and Trobleshotting a: Description: The drive has well protection functions to protect drive and motor when faults occur. When the fault occurs, the drive trips by the protection functions and display fault message on keypad. After the fault is troubleshooted, reset the drive by pressing of keypad or command the drive to reset through RESET...
  • Page 42 Error Trip Messages of Drive Display Description Cause Troubleshooting ●The output ●Check wires of Drive over current terminals of drive U/T1,V/T2,W/T3 are short. terminals to verify if The output current there is short ●The load is too of drive during between terminals.
  • Page 43 Error Trip Messages of Drive Display Description Cause Troubleshooting Power source over voltage (Hv) The internal DC Check if the input Power voltage is too MAIN bus voltage of power is within high. drive’s rated range. drive is over the protection level during stop.
  • Page 44 Error Trip Messages of Drive Display Description Cause Troubleshooting ●Check if V/F setting is proper. ●Select the higher capacity of drive. ●Check whether the ●Motor overload. Drive current motor is matched limit ●Acceleration time (OL2) with drive. is too short. MAIN Operation current ●Check for possible...
  • Page 45 Error Trip Messages of Drive Display Description Cause Troubleshooting ●Pump oulet ●Check whether the pressure is too setting value of Over pressure high. F148 is appropriate. ●Over Pressure (OP) ●The water valve ●Check whether the Level: F148. MAIN shut down pressure of water ●Over Pressure immediately.
  • Page 46 Warning Messages of Drive *When the drive displays below messages, drive stops output. If the abnormal condition is removed, the drive automatically recovers the normal operation. Display Description Cause Troubleshooting Power source (LE) under voltage The voltage of Check if the voltage MAIN The internal DC power source is too...
  • Page 47 Display Description Cause Troubleshooting the drive is (Err 01) oxidized. KEYPAD Err_01: Keypad cable trip during 設定值 實際值 Running operation Forward and (dtF) Check the direction reverse commands Direction MAIN command. are inputted to the command error drive simultaneously. (WrF) Different The software Check the software...
  • Page 48: Chapter 6 Outline Dimension Drawing Of Drive

    Chapter 6 Outline Dimension Drawing of Drive Model Number: RM6F2-10P5B1 ~ RM6F2-1001B1; RM6F2-20P5B1 ~ RM6F2-2002B1; RM6F2-20P5B3 ~ RM6F2-2003B3; RM6F2-4001B3 ~ RM6F2-4003B3 47.5 ψ5-2 2-M4螺絲 (Unit: mm) Model Number: RM6F2-1002B1 ~ RM6F2-1003B1; RM6F2-2003B1; RM6F2-2004B3 ~ RM6F2-2005B3; RM6F2-4005B3 ~ RM6F2-4007B3 69.5 ψ5.2-2 116.5 4-M4螺絲...
  • Page 49: Chapter 7 Warning Messages Of Drive

    Chapter 7 Warning Messages of Drive Error Trip Messages of Drive Display Description Display Description Drive overload (EEr) (OL1) protection- MAIN MAIN EEPROM error Accumulated heat protection (Fot) (OL2) Drive overload MAIN MAIN IGBT module error protection- Drive current limit (AdEr) (OLO) A/D converter...
  • Page 50 Warning Messages of Drive *When the drive displays below messages, drive will stop output. If the abnormal condition is removed, the drive will restart automatically. Display Description Display Description (Err_00) Err_00: Keypad KEYPAD cable trip before (LE) 設定值 實際值 connecting Running Power source MAIN...

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