Fault Detection - Omron Sti G9SX-LM224-F10 Series User Manual

Low speed monitoring unit
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6
Performance Level and Safety category of EN ISO13849-1
The G9SX-LM can be used for PL=d and Category 3 required by EN ISO13849-1 European standard.
Refer to the following link for the Safety-related characteristic data:
http://www.fa.omron.co.jp/safety_6en/
However, please note that this does not mean that G9SX can be always used for this category under all similar conditions or situations.
Be sure to assess the entire system for conformity to a required category before use.
For conformity to Safety Category 3, please check the following points;
1) Use both of the two channels for Enable inputs (T11-T12, T21-22), Safety inputs (T61-62, T71-T72), and Rotation detection inputs (D11-D12, D21-D22).
2) Use direct opening action switches for safety inputs (T61-T62, T71-T72).
When limit switches are used, at least one of them should be a direct opening action limit switch.
When connecting a Safety Sensor to the G9SX-LM, use a TYPE3 or 4 Safety Sensor.
3) Use an enabling device, such as grip-switch, for Enable inputs (T11-T12, T21-T22)
4) Connect specified Proximity sensors to Rotation detection inputs (D11-D12, D21-D22)
5) Apply input signals to T31-T32 for manual reset, or T31-T33 for auto-reset, through the N.C. contact. (Refer to '5. Application Examples)
6) Be sure to connect A2 to ground.
7

Fault Detection

When G9SX-LM detects a fault, ERR indicator and/or other indicators light up or blink to show the information of the fault.
Check and take needed measures referring to the following table, and then apply supply voltage to G9SX-LM.
ERR
Other
indicator
indicators
Fault by electro-magnetic
disturbance or of internal
Blink
circuits.
Fault involved with
Enable input ch1.
T1 Blink
Fault involved with
Enable input ch2.
T2 Blink
Fault involved with
Safety input ch1.
T6 Blink
Fault involved with
Safety input ch2.
T7 Blink
Fault involved with
Feedback/Reset input.
Fault of Expansion
FB Blink
units.
Fault involved with
Safety solid-state outputs or
EI Blink
Logical connection outputs.
Light
up
Fault involved with
Safety speed detection
outputs.
ES Blink
Fault involved with
Rotation detection inputs.
DS Blink
one for 2s
Fault involved with
DS Blink
Rotation detection inputs.
twice for 2s
Fault involved with
Logic AND connection
AND Blink
input.
Fault involved with
Selector switch input.
MOD Blink
Supply voltage outside
The All
(without PWR)
the rated value.
indicators Blink
When some indicators blink except ERR indicator, check and take needed actions referring to the following table.
ERR
The other
Conditions
indicator
indicators
Mismatch between Enable
T1 Blink or / and
input ch1and Enable input ch2.
off
T2 Blink
Mismatch between Safety
T6 Blink or / and
input ch1 and Safety input ch2.
off
T7 Blink
Note 1. At the following, G9SX-LM diagnoses the proximity sensors. In that case, it is not abnormal though the operation indicator of the proximity sensor blinks.
- When the rotation of the cogwheel is stopping, and both proximity sensors are turning on.
Faults
Expected causes
1) By excessive electro-magnetic disturbance
2) Failure of the parts of internal circuits
1) Failure involving the wiring of Enable input ch1
2) Incorrect setting of Cross fault detection mode
3) Failure of the parts of the circuits of Enable input ch1
1) Failure involving the wiring of Enable input ch2
2) Incorrect setting of Cross fault detection mode
3) Failure of the parts of the circuits of Enable input ch2
1) Failure involving the wiring of Safety input ch1
2) Incorrect setting of Cross fault detection mode
3) Failure of the parts of the circuits of Safety input ch1
1) Failure involving the wiring of Safety input ch2
2) Incorrect setting of Cross fault detection mode
3) Failure of the parts of the circuits of Safety input ch2
1) Failure involving the wiring of Feedback/Reset input.
2) Failure of the parts of the circuits of Feedback/Reset input
1) Improper feedback signals from Expansion units
2) Abnormal supply voltage to Expansion units
3) Failure of the parts of the circuits of Safety relay
contact outputs
1) Failure involving the wiring of Safety solid-state outputs
2) Failure of the parts of the circuits of Safety solid-state
outputs
3) Failure involving the wiring of Logical connection output
4) Failure of the parts of the circuits of Logical connection output
5) Impermissible high ambient temperature
1) Failure involving the wiring of Safety speed
detection contact outputs
2) Incorrect set values of Low speed monitoring preset
3) Failure of the parts of the circuits of Off-delayed
Safety relay contact outputs
4) Impermissible high ambient temperature
1) Failure involving the wiring of Rotation detection
inputs
2) Failure involving the setting of Proximity sensor
3) Failure of the parts of Proximity sensor
4) Failure of the parts of circuits of Rotation detection inputs
1) Overspeed of the rotator
2) Different input frequencies between the Proximity
sensors
3) Failure of the parts of circuits of Rotation detection inputs
1) Failure involving the wiring of Logic AND
connection input
2) Incorrect setting for Logic AND connection input
3) Failure of the parts of the circuits of Logical
AND connection input
1) Failure involving the wiring of mode select input
2) Failure of the parts of the circuits of mode select input
3) Failure involving the mode selector switching time
1) Supply voltage outside the rated value
Expected causes of the faults
1) Safety Input status between Enable input
ch1 and Enable input ch2 is different, due
to contact failure or short circuit of safety
input device(s) or any wiring fault.
1) Safety Input status between Safety input
ch1 and Safety input ch2 is different, due
to contact failure or short circuit of safety
input device(s) or any wiring fault.
Expected causes of the faults
1) Check the wiring from safety input devices to G9SX-LM.
Or check the inputs sequence of Enable input devices.
After removing the fault, turn both Enable inputs to OFF
state.
1) Check the wiring from safety input devices to G9SX-LM.
Or check the inputs sequence of safety input devices.
After removing the fault, turn both safety inputs to OFF
state.
- 10 -
Checking points and
measures to take
1) Check the disturbance level around G9SX-LM
and its related system.
2) Replace with a new product.
1) Check the wiring to T11 and T12.
2) Check the wiring to Y1.
3) Replace with a new product.
1) Check the wiring to T21 and T22.
2) Check the wiring to Y1.
3) Replace with a new product.
1) Check the wiring to T61 and T62.
2) Check the wiring to Y2.
3) Replace with a new product.
1) Check the wiring to T71 and T72.
2) Check the wiring to Y2.
3) Replace with a new product.
1) Check the wiring to T31, T32, and T33
2) Replace with a new product.
1) Check the connecting cable of Expansion units
and the connection of the termination socket.
2) Check the supply voltage to Expansion units.
* Make sure that all Expansion units' PWR
indicators are lit.
3) Replace the Expansion unit with a new one.
1) Check the wiring to S14 and S24
2) Replace with a new product.
3) Check the wiring to L1.
4) Replace with a new product.
5) Check the ambient temperature and
spacing around G9SX-LM.
1) Check the wiring to ES1 and ES2.
2) Confirm the set values of the two of
Low speed monitoring preset switches.
3) Replace with a new product.
4) Check the ambient temperature and
spacing around G9SX-LM224-.
1) Check the wiring to D11, D12, D21, D22,
ES1 and Proximity sensor.
2) Check the state of installation cogwheel
and Proximity sensor.
(Refer to "8. Shape of
Cogwheel and Setting for Proximity Sensors".)
3) Replace with a new Proximity sensor
4) Replace with a new product.
1) Check the motor.
2) Check the setting of the Proximity sensors
and the cogwheel.
(Refer to "8. Shape of
Cogwheel and Setting for Proximity Sensors".)
3) Replace with a new product.
1) Check the wiring to T41 and T42
* Make sure that the wiring length for T41 and T42
terminals is less than 100 meters, respectively.
* Make sure that the Logical AND connection
signal is branched for less than 4 units.
*Use VCTF cable or shielded cable for
Logical AND connection between units.
2) Confirm the set value of the Logical
AND connection preset switch.
3) Replace with a new product.
1) Check the wiring to M1 and M2.
2) Replace with a new product.
3) Check the time set for switching the
Mode selector switch
1) Check the supply voltage to Expansion
units.

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