Tufline TW5 DISC Series Operator's Manual
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Tufline TW5 DISC Series Operator's Manual

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O P E R A T O R ' S
M A N U A L
TW5 DISC
SERIES
www.monroetufline.com

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Summary of Contents for Tufline TW5 DISC Series

  • Page 1 O P E R A T O R ' S M A N U A L TW5 DISC SERIES www.monroetufline.com...
  • Page 2 Use only genuine Tufline service parts. Substitute parts will void the warranty and may not meet stan- dards required for safe and satisfactory operation. Record the model number and serial number of your...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........ii SPECIFICATIONS .

  • Page 4: Specifications 1

    SPECIFICATIONS Model # Frame Width Blades Blade Approx. Weight Width of Cut Spacing TW72420 61” 8’ 24-20” 7 1/2” 35-55 1815# TW92020 61” 8’ 20-20” 9” 35-55 1705# TW92022 61” 8’ 20-22” 9” 35-55 1785# TW972220 61” 8’ 22-20” 9 - 7 1/2” 35-55 1740# TW972222...

  • Page 5: Safety Decals 2

    SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Replace Decals Immediately If Damaged! 15194C Check that all saftey decals are installed and in good condition. Replace if decals are worn or 15194B damaged.

  • Page 6: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! • Make sure attachment is properly secured, Safety is a primary concern in the design and adjusted, and in good operating condition. manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped •...
  • Page 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! before resuming operation. • Always comply with all state and local laws • Before leaving operator’s seat, lower lift governing highway safety and lighting and arms and put attachment on the ground. marking requirements.
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! of injury or gang grene, serious injury, or MAINTENANCE(cont'd) death will result. • Engage brake, stop engine, remove key, CONTACT A PHYSICIAN IMMEDIATELY and remove seat belt. FLUID ENTERS SKIN OR EYES. DO NOT •...

  • Page 9: Dealer Instructions 6

    Dealer Instructions Pre-Assembly The TW5 is shipped from the factory partially assembled as in Photo 1. With a forklift carefully remove the gang assem- bilies one at a time and place on a flat surface (Photo3). Move the union til a suitable open, flat Use the forklift to support the front of the main location for complete assembly .
  • Page 10 Pre-Assembly Cont'd and rear side plates(Photo 8) to accomodate the gang beams. Slide the front gang beams through the slot in the mainframe(Photo 9) til thry meet the slide plates. Remove the hex nuts and lock washers from the 1" x 3 1/2" hex bolts, Ref.1 and 2(Photo 6) Remove the bolts.
  • Page 11 With the gang hanger u-bolts only hand tight- Pre-Assembly Cont'd ened you can adjust the spacing between the gang assemblies. You are now ready to attach the gang as- To correctly adjust the spacing between the semblies. rear gang assemblies drop a plumb bob from the rear of the maintence directly under the center of the center beam(Photo13).
  • Page 12 When connecting ___ Complete the Warranty Registration equipment or hoses or performing any hydraulic located on the Tufline website. maintenance Introduction 9 Dealer Instructions...

  • Page 13: Operation 10

    • Air in hydraulic systems can cause erratic OPERATION operation and allows loads or equipment • Safety is a primary concern in the design components to drop unexpectedly. When and manufacture of our products. connecting equipment or hoses or perform- Unfourtunately, out efforts to provide safe ing any hydraulic maintenance, purge any equipment can be wiped out by opera-...
  • Page 14 Depth Control Photo 18 All TW5 models are provided with depth control. A floating cylinder latch(Ref. 2, Photo 17) is used to allow the depth control bar(Ref. 1) to hold the wheels at different operating depths. To set depth control stop the tractor with the disk clear Photo 17 Adjust the leveling system to obtain equal pen- etration by the front and rear gangs and stabilize...
  • Page 15 Adjusting Gang Angles(cont’d.) is located on the tongue assembly. Remove the To correct this, either decrease the angle of the gang adjusting bar (Ref. 1, Photo 19B) from rear gangs or increase the angle of the front slide plate stud (Ref. 2, Photo 19B). Place hole gangs.

  • Page 16: 13 Trouble Shooting

    Gang Adjustment Trouble Shooting 1. Unit not tracking or is fishtailing A. Adjust top link to increase weight on the rear of the disc B. Disc assembled incorrectly. Refer to assem- bly instructions. 2. Unit not tracking: skipping, jumping, and A.

  • Page 17: Owner Service 14

    Owner Service • Air in hydraulic systems can cause erratic operations and allow loads or equipment to drop unexpectedly. Why connecting the equipment or hoses or performing any • Never go underneath equipment (lowered to hydraulic maintenance , purge any air in the ground or raised) unless it is properly hydraulic system by operating all hydraulic blocked and secured.
  • Page 18 Lubrication(cont'd) When gang cimponent replacement is re- quired carefullu observe all safety issues. Lubricate the following at the end of each use Place unit on level ground prior to gang drop. period Also make sure that gangs are blocked to keep * Transport wheel bearings.
  • Page 19 TW5 ASSEMBLY SCHEMATICS Introduction Assembly Schematics 16...

  • Page 20: Parts Catalog

    11423 MAIN FRAME 15353 MAIN FRAME 12419 GANG ANGLE ADJUSTMENT BAR, REAR, 15 3/4” 12413 GANG ANGLE ADJUSTMENT BAR, REAR, 17 3/4” 9979 HAIR PIN CLIP 12034 ANGLE ADJUSTING LEVER T-745 HEX BOLT, 5/8” X 5”, GR.2 17 Parts Catalog * M/S - Model Specific...
  • Page 21 12055 SLIDE PLATE TOP, 3X3 12026 SLIDE PLATE TOP, 4X3 T-56 BUSHING, 5/8”X3 1/16” T-70 SLIDE PLATE BOTTOM, 3X3 T-7041 SLIDE PLATE BOTTOM, 4X3 T-24 LOCKWASHER, 5/8” T-22 HEX NUT, 5/8” T-746 HEX BOLT, 5/8” X 5 1/2”, GR.2” 9651 HEX BOLT, 5/8”X 3, GR.
  • Page 22 Opitional dual wheel assembly avaliable on 1510 and 1512 onl (16000) 19 Parts Catalog * M/S - Model Specific...
  • Page 23 TW5 Drawbar Parts List Ref.# Part # Description Qty. 9034 TONGUE T-2665 TONGUE CLEVIS T-933 TONGUE JACK 15189 ASSEMBLY MANUAL TUBE AND CAP T-465 HOSE HOLDER T-772 HEX BOLT, 7/8” X 5”, GR.5 T-19 HEX NUT, 7/8” T-21 LOCKWASHER, 7/8” 15349 HEX BOLT, 1”...
  • Page 24 TW5 Front Gang Parts Schematic Figure 7 TW5 Front Gang Parts List Ref.# Part # Description Qty. 12029 3/4” U- BOLT FOR 3X3 BEAM 11972 3/4” U- BOLT FOR 4X3 BEAM 12292 3” X 3” X 41” GANG BEAM T-635 3”...
  • Page 25 TW5 Front Gang Parts List (cont’d) Ref.# Part # Description Qty. 12102 TUBLAR GANG HANGER FOR 3X3 BEAM 12021 TUBLAR GANG HANGER FOR 4X3 BEAM T-892 HEX BOLT, 3/8” X 3”, GR.5 12899 FLANGE LOCK NUT, 3/8” BUMPER WASHER, 1 1/8” SQ, FRONT GANG 2201381 DISK BLADE, 20”X 1 1/8”...
  • Page 26 TW5 Rear Gang Parts Schematic Figure 8 TW5 Rear Gang Parts List Ref.# Part # Description Qty. 12029 3/4” U- BOLT FOR 3X3 BEAM, 11972 3/4” U- BOLT FOR 4X3 BEAM, 12295 3” X 3” X 51” GANG BEAM 12296 3”...
  • Page 27 TW5 Rear Gang Parts List (cont’d) Ref.# Part # Description Qty. 12102 TUBLAR GANG HANGER FOR 3X3 BEAM 12021 TUBLAR GANG HANGER FOR 4X3 BEAM T-892 HEX BOLT, 3/8” X 3”, GR.5 12899 FLANGE LOCK NUT, 3/8” TOR1 OUTRIGGER WASHER, 1 1/8” 2201382 DISK BLADE, 20”X 1 1/8”...

  • Page 28: Optional Equipment

    Optional Equipment Heavy Scraper Kit Figure 10 TW5 Series TW5 Series Heavy Scraper Kit Model Numbers SK9205 for the TW928 SK7245 for the TW9730 SK97225 for the TW732 SK9245 for the TW932 SK7285 for the TW9734 SK97265 for the TW736 SK9285 for the TW936 SK7325 for the TW740 SK97305 for the TW9738...
  • Page 29 Heavy Scraper Kit Parts List Ref.# Part # Description Qty. 12892 SCRAPER MOUNT BRACKET (3X3) 12891 SCRAPER MOUNT BRACKET (4X3) 12090 SCRAPER BAR TOP PLATE (3X3) 12894 SCRAPER BAR TOP PLATE (4X3) T-745 HEX BOLT, 5/8” X 5” GR. 2 T-22 HEX NUT, 5/8”...
  • Page 30 Heavy Scraper Kit Mount Instructions & blade assemblies(Ref. #16) to thr bottom of the scrapper bar (Ref. #13), use 2-hole clam[ * NOTE- When attaching heavy scraper kit, do NOT (Ref,#12) on top of the scraper bar (Ref. #13) tighten any hardware until stated in directions. and fasten together with 1/2"...
  • Page 31 Optional Equipment Cont’d Center Sweep Kit Figure 11 TW5-1 FRAME Ref.# Part # Description Qty. 15375 SHANK BRACKET 3” BEAM 10388 SHANK BRACKET 4” BEAM 10599 SHANK HOLDER 3” BEAM 9175 SHANK HOLDER 4” BEAM 10602 BALK BREAKER SHANK 9192 HEX BOLT, 5/8”...
  • Page 32 Optional Equipment Cont’d Outrigger Kit Figure 12 Ref.# Part # Description Qty. 12163 HEX BOLT, 1/2” X 3 1/2” GR. 5 T-OR2 OUTRIGGER HALF T-OR1 OUTRIGGER WASHER, 1 1/8” *Note T-26 HEX NUT, 1/2” T-25 LOCK WASHER, 1/2” T-760 HEX BOLT, 3/4” X 3 1/2” GR. 5 5181381 DISK BLADE, 18”...
  • Page 33 TW5 SERIES ROLLER BASKET TW5 Roller Basket Schematic TW5 Roller Basket Parts List Ref.# Part # Description Qty. 16070 MOUNT WELDMENT 16076 ARM WELDMENT 16080 SPRING ROD WELDMENT T-510 SPRING HOUSING T-509 ADJUSTING SPRING 8 1/2" 16082 PIVOT PLATE 16084 TOOL BAR 117"...
  • Page 34 TW5 Roller Basket Parts List (cont'd) Ref.# Part # Description Qty. 12 12163 HEX BOLT, 1/2" X 3 1/2" 13 T-748 HEX BOLT, 5/8" X 6" GR.5 14 16166 HEX BOLT, 1" X 5" GR. 5 15 T-606 FLAT WASHER, 1" 16 T-698 FLAT WASHER, 1 1/8"...
  • Page 35 TW5 Roller Basket Weight Kit Ref.# Part # Description Qty. 9034 TONGUE WELDMENT (NOT INCLUDED IN KIT) 16235 BOTTOM WEIGHT PLATE 16236 MIDDLE WEIGHT PLATE 16237 TOP WEIGHT PLATE 11139 U-BOLT, 3" X 3" T-24 LOCK WASHER, 5/8" T-728 LOCK WASHER, 1/2" T-22 HEX NUT, 5/8"...
  • Page 36 Roller Basket Assembly Assembly mount properly. Next attach the arm and spring rod assembly using the two mount pins (Photo 32). WARNING After both sides have been mounted start assem- bling the roller baskets together. Outer hangers are pre assembled onto the outer end of the roller bas- Mounting bracket, straps, arm, spring rod ket (Photo 33).
  • Page 37 Roller Basket Assembly (cont'd.) Adjusting Roller Basket Loosen jam nuts (Photo 38, Ref. 1) and hex Photo 35 nuts (Photo 38, Ref. 2) on both ends of each spring rod assembly. Adjust the rear facing hex nut on spring rod assemblies to desired height. Photo 38 assembly (Photo 35).

  • Page 38: Bolt Size And Bolt Torque Chart 35

    Bolt Size and Bolt Torque Chart 35...
  • Page 39 Notes Notes 36...
  • Page 40 PART NO. 16260 © 2017 Monroe Tufline Manufacturing, Inc. All Rights Reserved...

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