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O P E R A T O R ' S
M A N U A L
CULTIPACKER
CP-48L
CP-72L
BCP1816
BCP2416
BCP3616
CP11/BCP3616_10/18

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Summary of Contents for Tufline CP-48L

  • Page 1 O P E R A T O R ' S M A N U A L CULTIPACKER CP-48L CP-72L BCP1816 BCP2416 BCP3616 CP11/BCP3616_10/18...
  • Page 2: Introduction Ii

    TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Tufline dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Owner’s/Operator’s Manual are completed before releasing equipment to the owner.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........ii SPECIFICATIONS / GENERAL INFORMATION .
  • Page 4: Specifications / General Information

    SPECIFICATIONS CP-48L CP-72L 3-Point Hitch Limited Category 1 Limited Category 1 Working Width 48" 72" Overall Width 56" 80" Overall Height 32" 32" Overall Length 19" 19" Required Tractor HP Range 20-40 HP 20-40 HP Approximate Operating Weight 310 lbs...
  • Page 5 SPECIFICATIONS BCP1816 BCP2416 BCP3616 3-Point Hitch Category 1 Category 1 & 2 Category 2 (Quick Hitch Compatible) ( Quick Hitch Compatible) (Quick Hitch Compatible) Working Width 72" 96" 144" Overall Width 83" 107" 161" Overall Height 45" 45" 45" Overall Length 22"...
  • Page 6: Safety Decals

    CP-48L, CP-72L Replacement Part numbers are listed below. Use this diagram to affix new safety decals. Decals can be obtained from your local dealer. Optional Tongue Kit Safety Decal Locations Figure 1. CP-48L, CP-72L Safety Decal Locations 3 Safety Decals...
  • Page 7 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Replace Decals Immediately If Damaged! Check that all safety decals are BCP1816, BCP2416, BCP3616 installed and in good condition. Replacement Part numbers are listed below.
  • Page 8 REFLECTORS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Replace Labels Immediately If Damaged! Check that all reflectors are installed and in good condition. BCP2416, BCP3616 Reflector Decals Transport Notice Label TL16513 only used on BCP3616 9”...
  • Page 9: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and Wear sturdy, rough-soled work shoes and protec- manufacture of our products. Unfortunately, our tive equipment for eyes, hair, hands, hearing, efforts to provide safe equipment can be wiped out and head;...
  • Page 10 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! OPERATION • Do not stop, start, or change directions suddenly on slopes. • Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked • Always operate down slopes; never across the and secured.
  • Page 11 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! MAINTENANCE(cont’d) area while performing adjustments, service, or • When performing maintenance or repairs maintenance. make sure the equipment is in the lowered • Tighten all bolts, nuts, and screws to torque position and properly blacked and secured to chart specifications, page 33.
  • Page 12: Dealer Instructions

    6. Make sure to keep the hitch pins moving freely when tightening the carriage bolts. This will help to remove and reinsert hitch pins when attaching the cultipacker to the tractor. 7. Tighten each nut to the torque chart on page Figure 5. CP-48L, CP-72L 9 Dealer Instructions...
  • Page 13 Assembly BCP3616 Assembly 1. Remove the frame with roller assembly attached Figure 6 (Ref. 1), roller assembly (Ref. 4), hanger (Ref. 5) and parking stands (Ref. 2) from packaging. 2. Support frame off the ground using a suitable hoist or lifting apparatus. 3.
  • Page 14 ____ Show customer the safe, proper proce- ____ Complete the Warranty Registration dures to be used when mounting, dismounting, located on the Tufline website. and storing equipment. ____ For mounted units, add ballast in front tires, and/or front tractor weight to enhance front end stability.
  • Page 15: Operation 12

    OPERATION Safety is a primary concern in the design and levers can cause equipment to drop or rotate manufacture of our products. Unfortunately, our unexpectedly and cause severe injury or death. efforts to provide safe equipment can be wiped • Service work does not require going under- out by an operator’s single careless act.
  • Page 16 Connecting CP-48L, CP-72L, BCP1816 Cultipacker to Tractor The Cultipacker is compatible with tractors equipped with Category 1, 3-point hitch systems that use side-swing type lower lift arms. The Cultipacker will also fit tractors equipped with an Category 1 Quick Hitch system.
  • Page 17 Connecting BCP2416 Cultipacker to Tractor Category 2 Standard 3-Point Hook-up The Cultipacker is compatible with tractors 1. Attach the tractor’s lower lift arms to the equipped with Category 1 and Catagory 2 , 3-point Cultipacker on the lower outside hitch pins. hitch systems that use side-swing type lower lift Re-install the lynch pins.
  • Page 18 Cultipacker. Re-install lynch pins. Connecting BCP3616 Cultipacker to Tractor 2. Slide upper sleeve over the heavy-duty top link Category 2 Standard 3-Point Hook-up pin supplied with top link. Reinstall lynch pin. 1. Attach the tractor’s lower lift arms to the 3.
  • Page 19: Owner Service 16

    The break in stage of your new cultipacker can cause minimal loosening of hardware. Please see Bolt Torque Chart (page 33) for proper torque information. CP-48L and CP-72L come with greasable bear- ings. These bearings require lubrication every 8 working hours. WARNING •...
  • Page 20: Parts Catalog

    PARTS CATALOG CP-48L, CP-72L Figure 12. 17 Parts Catalog...
  • Page 21 PARTS CATALOG CP-48L, CP-72L Ref.# Part # Description Qty. 15860 CULTIPACKER WHEEL, 9 1/2" 16339 TOOLBAR, CP-48L 16340 TOOLBAR, CP-72L 16342 AXLE, CP-48L 16343 AXLE, CP-72L 15861 AXLE CLAMP, HALF 16345 BEARING, 1 3/4" ROUND 16344 HANGER 10684 CAT 1 HITCH PIN...
  • Page 22 PARTS CATALOG BCP1816 Figure 13. 19 Parts Catalog...
  • Page 23 PARTS CATALOG BCP1816 Ref.# Part # Description Qty. 14770 FRAME 14907 CULTIPACKER GANG HANGER (LH) 14908 CULTIPACKER GANG HANGER (RH) 14971 CULTIPACKER WHEEL 15894 GANG AXLE PIPE 75" T-602 BEARING, 1 1/ 8 " 15896 AXLE CLAMP, HALF T-738 HEX BOLT, 1/2" X 3" GR. 5 T-25 LOCK WASHER, 1/2"...
  • Page 24 PARTS CATALOG BCP2416 Figure 14. 21 Parts Catalog...
  • Page 25 PARTS CATALOG BCP2416 Ref.# Part # Description Qty. 14771 FRAME 14908 CULTIPACKER GANG HANGER (RH) 14907 CULTIPACKER GANG HANGER (LH) 15891 GANG AXLE PIPE 99" T-602 BEARING, 1 1/8" 14971 CULTIPACKER WHEEL 15896 AXLE CLAMP, HALF 11971 4" x 4" U-BOLT 15206 CAT 1 TOP LINK PIN 15209...
  • Page 26 PARTS CATALOG BCP3616 Figure 15. 23 Parts Catalog...
  • Page 27 PARTS CATALOG BCP3616 Ref.# Part # Description Qty. 15598 FRAME 15608 CULTIPACKER GANG HANGER CENTER 14907 CULTIPACKER GANG HANGER (LH) 14908 CULTIPACKER GANG HANGER (RH) 15894 GANG AXLE PIPE 75" 14971 CULTIPACKER WHEEL T-602 BEARING, 1 1/18" 15896 AXLE CLAMP, HALF 11037 PARKING STAND 9690...
  • Page 28: Optional Equipment

    Installing Optional Scraper Kit CP-48L, CP-72L Follow these steps to install the Optional Scraper Kit. 1. Attach the Scraper Bar Mounts shown in Figure 16. (Ref. 1, Left Hand and Ref. 2, Right Hand) to the inside face of the roller hangers using 4 Hex Bolts, 5/8"...
  • Page 29 PARTS CATALOG CP-48L, CP-72L OPTIONAL SCRAPER KIT CP-48L Scraper Kit Part #: SKCP-48L CP-72L Scraper Kit Part #: SKCP-72L Figure 16. Ref.# Part # Description Qty. 16361 SCRAPER BAR MOUNT, LEFT 16362 SCRAPER BAR MOUNT RIGHT 16363 SCRAPER BAR, CP1148L...
  • Page 30 PARTS CATALOG CP-48L, CP-72L OPTIONAL TONGUE AND 16493, Wheel Kit WHEEL KIT Includes both Wheels, Brackets, and Hardware. 16320 16319, Tongue Kit Includes Tongue, Clevis, Ball Coupler and Hardware. Figure 17. Ref.# Part # Description Qty. 16504 WHEEL MOUNT, LH...
  • Page 31 Installing Optional Tongue Kit Installing Optional Wheel Kit CP-48L & CP-72L CP-48L & CP-72L Follow these steps to install the Optional Tongue Follow these steps to install the Optional Wheel Kit. Kit. 1. Ensure the parking stand is in place and on 1.
  • Page 32 Installing Optional Scraper Kit Operating Instructions for Optional BCP1816, BCP2416, BCP3616 Tongue and Wheel Kit. (Cont.) cause serious injury. Follow these steps to install the Optional Scraper Kit. 4. Position yourself on the opposite side of the culti- packer and rotate the tongue into the operating or 1.
  • Page 33 PARTS CATALOG BCP1816, BCP2416, BCP3616 OPTIONAL SCRAPER KIT BCP1816 Scraper Kit Part #: SKBCP1816 BCP2416 Scraper Kit Part #: SKBCP2416 BCP3616 Scraper Kit Part #: SKBCP3616 Figure 20. Ref.# Part # Description Qty. 11656 SCRAPER BAR, BCP1816, BCP3616 T-2649 SCRAPER BAR, BCP2416 16373 SCRAPER T-805...
  • Page 34 Optional Safety Light Assembly lamps, module and pig tail. BCP3616 6. Mark the P-Clamp locations with a marker. Drill holes using 3/16" drill bit. Secure the wiring Always comply with all state and local harness to the frame using one #12 X 1" size laws governing highway safety and light- self tapping screw to hold each P-Clamps in ing and marking requirements.
  • Page 35 PARTS CATALOG BCP3616 OPTIONAL SAFETY LIGHT KIT BCP3616 Safety Light Kit Part #: 16323 Figure 22. Ref.# Part # Description Qty. 15365 HEX BOLT, 1/4” x 1 1/2”, GR. 2 16375 LIGHT KIT, INCLUDES 2-LAMPS, 1-WIRING HARNESS AND 1 MODULE 15347 LIGHT MOUNT BRACKET 15366...
  • Page 36: Bolt Size And Bolt Torque Chart

    Options and Bolt Torque Chart SAE Torque Chart 33 Bolt Size and Bolt Torque Chart...
  • Page 37: Notes 34

    NOTES Notes 34...
  • Page 38 PART NO. 16331 © 2018 Monroe Tufline Manufacturing, Inc. All Rights Reserved...

This manual is also suitable for:

Cp-72lBcp1816Bcp2416Bcp3616

Table of Contents