Cima BLITZ Operation And Maintenance Instruction
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Cima BLITZ Operation And Maintenance Instruction

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OPERATION AND
MAINTENANCE INSTRUCTION
R
atomizzatori e impolveratori

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Summary of Contents for Cima BLITZ

  • Page 1 50 0 40 0 30 0 OPERATION AND MAINTENANCE INSTRUCTION atomizzatori e impolveratori...
  • Page 2 ! Our first goal, is to get our Customers happy for having met us! The “Spare parts catalogue” of this sprayer/sprayhead is available in the ‘“restricted area” on website www.cima.it. In order to accede, use: User name: sprayer Password: 844719KE...
  • Page 3 LOW-VOLUME SPRAYERS TRAILER-MOUNTED MODELS BLITZ Model: ........... Serial Number: ........... Publication N° LUM-BLITZ-03-GB OPERATION AND MAINTENANCE INSTRUCTIONS S.p.A. 27040 Montù Beccaria - Loc. Molino Quaroni - (PV) - ITALIA Tel. +39.0385.246636 r.a. - Fax +39.0385.246637 http://www.cimaitalia.com...
  • Page 5 N° OF PAGE REVISION BASE from I to VI June 2003 from 1 to 63 June 2003 ADDITIONAL RECORDS AND VARIANTS REVISION DESCRIPTION First Edition, May 1996 Second Edition, November 2001 Third edition, January 2002 Fourth edition, June 2003 BLITZ 6-2003...

  • Page 6: Table Of Contents

    4.5.1 Sprayers dimensions and weights ..................27 4.5.2 Wheel’s: dimensions and operating pressures ..............27 4.5.3 Technical specifications for fans and pump ................ 28 COUPLING MODALITIES ....................29 HITCHING TO THE TRACTOR ....................29 5.1.1 Sprayers with standard drawbar ..................29 BLITZ 6-2003...
  • Page 7 PREPARATORY OPERATIONS TO TREATMENT ..............44 11.3 THE TREATMENT ........................46 11.4 END OF TREATMENT - STORAGE ..................46 11.4.1 Daily ............................46 11.4.2 End of seasonal cycle ......................48 LIFTING AND TRANSPORT ....................49 MAINTENANCE OPERATIONS .................... 50 13.1 LUBRICATION ........................50 BLITZ 6-2003...
  • Page 8 REPLACEMENT OF ELECTRICAL PANEL’S FUSES .............. 59 15.3 PRESSURE GAUGE REPLACEMENT ..................59 INTEGRATIVE DIAGRAMS ....................60 16.1 HYDRO-PNEUMATIC DIAGRAM .................... 60 16.2 WIRING DIAGRAM ......................... 61 NOISE LEVEL ........................62 WARRANTY .......................... 62 ATTACHMENT : DECLARATION OF CONFORMITY ............63 BLITZ 6-2003...

  • Page 9: Foreword

    Read every part of this manual, paying attention to the WARNING and DANGER indications both on the text and on the machine or on components. All operations suggested by the manual will have to be followed with the utmost care and only after having understood the negative consequences of improper usage. BLITZ 6-2003...

  • Page 10: Updates

    Possible updates that C.I.M.A. S.p.A. will provide the owner of the sprayer will be accompanied by instructions to insert in this publication. Should the machine be sold, the owner must inform the new purchaser that he should notify C.I.M.A S.p.A. of his address in order to receive possible future integrating issues and/or updates. BLITZ 6-2003...

  • Page 11: Glossary

    Every decal is marked with its part number, in case it needs to be replaced. Safety 1 - 95001 - STOP THE ENGINE AND REMOVE THE KEY FROM THE TRACTOR’S CONTROL PANEL BEFORE CARRYING OUT ALL MAINTENANCE OR REPAIR OPERATIONS - Positioned over the servo amplifier unit protection plastic casing. BLITZ 6-2003...
  • Page 12 - Positioned on the left side of the servo amplifier unit protection plastic casing, near the pump. - Positioned on the right side of the servo amplifier unit protection plastic casing, near the additional agitation pump (for the models where it is foreseen). BLITZ 6-2003...
  • Page 13 - Positioned on the mechanical drive protection casing, on the unit front side, near the additional pump (P10) (for the versions where foreseen). 22 - 95083 - INDICATIONS ON THE OPERATION OF THE PLANT-WASHING TAP (P16) - Positioned on the frame left side, near the 3-way tap (for the versions where foreseen). BLITZ 6-2003...
  • Page 14 ONLY on the models and Additional 00619 versions on which this is pump foreseen. (opzional) 50 0 40 0 40 0 30 0 30 0 00157 BLITZ 6-2003...
  • Page 15 * Use and maintenance decals CONTROLLARE ATTENZIONE CHECK CONTRÔLER MACCHINA NON OMOLOGATA PER CONTROLAR LA CIRCOLAZIONE SU STRADA 95054 95079 95055 12 95059 95069 95057 95065 95056 95067 LAVORO TRAVAIL WORKING TRABAJO LAVAGGIO NETTOYAGE 95060 CLEANING LIMPIEZA 95074 95082 95083 BLITZ 6-2003...

  • Page 16: General Information

    Carry out the assembly only if the drive outlets of both tractor and sprayer are equipped with the protection counter-guard; — check that the cardan shaft is blocked by the appropriate anti-rotation chains; — keep people and animals away from the machine before starting it up; BLITZ 6-2003...

  • Page 17: Safety Systems

    FOR FAN SERVO AMPLIFIER 9 0 0 8 0 0 8 0 0 7 0 0 6 0 0 HEAD 5 0 0 4 0 0 PROTECTION 3 0 0 3 0 0 RING 00621 PROTECTION GRILL 00622 BLITZ 6-2003...

  • Page 18: Handling Of Agro-Chemicals

    — the availability of proper equipment able to stop the uncontrolled spilling and flowing of the mixture; — a retaining valve on the feed pipe when the filling of the tank takes place directly from the waterworks system. BLITZ 6-2003...

  • Page 19: Disposal Of Empty Containers And Agro-Chemical Residues

    - when difficulty in breathing is experienced for the anti-dust filters of class P1 and P2. In any case it is necessary to make use of all personal means of protection as suggested by the manufacturers. BLITZ 6-2003...

  • Page 20: Machine's Structural Analysis

    GAUGE ELECTRICAL 00157 DISTRIBUTOR FRAME ELECTRICAL PRESSURE DISTRIBUTOR REGULATOR CONTROL UNIT HEAD PROTECTION RING HAND WASHING TANK TAP DELIVERY FILTER OVERTURNABLE PUMP (*) For BLITZ PLATFORM 00624 45 e 50 models. (For versions in which this is envisaged) BLITZ 6-2003...

  • Page 21: Frame With Drawbar

    — Adjustable in height for 13 cm (16 cm for the 1500-2000 litres BLITZ 55 models). — Adjustable in length, with displacements of 8 – 16 – 24 cm.
  • Page 22 Position C - horizontally applied to the frame, after that the sprayer was hitched to the tractor, it allows to use the sprayer itself (treatment position). BLITZ 6-2003...
  • Page 23 HEAD PROTECTION RING. It is applied behind the machine, in order to protect the distribution devices (heads). It has to be mounted in the most efficacious position, according with the working conditions and with the kind of head. 00253 BLITZ 6-2003...

  • Page 24: Frame With Steering Drawbar

    On the drawbar, a bracket is prearranged for housing the transmission shaft, when the sprayer isn’t hitched to the tractor. The frame features are the same ones of the 00638 frame to be used with the standard drawbar see paragraph 4.1) BLITZ 6-2003...

  • Page 25: Fan Servo Amplifier

    Through this tap it is possible to carry out or exclude pneumatic agitation. The closed vanes-type impeller is realized in dynamically balanced sheet steel; the air intake opening on the casing is protected by a grating, especially foreseen for this purpose. SHAKER 00251 INTAKE BLITZ 6-2003...

  • Page 26: Hydraulic Circuit Components

    *For versions in which this is envisaged TO THE DISTRIBUTION HEAD ELECTRICAL DISTRIBUTOR AND MIXER CONTROL UNIT (optional) TANK DELIVERY P13* P14* P13* HYDRAULIC AGITATION P14* WASHING TANK KIT (optional) P10* P15* P11* P12* SUCTION P16* FILLER PIPE (ACCESSORY) 00626 BLITZ 6-2003...
  • Page 27 *For versions in which this is envisaged TO THE DISTRIBUTION HEAD ELECTRICAL DISTRIBUTOR AND CONTROL UNIT MIXER (optional) P16* TANK DELIVERY P13* P13* P14* HYDRAULIC AGITATION P14* P12* WASHING TANK P10* P15* P11* P12* P16* SUCTION FILLER PIPE (ACCESSORY) 00627 BLITZ 6-2003...
  • Page 28 The liquid gets out from the tank (P1) and is sucked by the pump (P4); this is the NORMAL operating position, which is used in order to carry out the treatment and/or to keep the mixing on. The discharge fitting is closed. BLITZ 6-2003...
  • Page 29 FROM THE TANK By closing it: it REDUCES the return flow to the tank and therefore, the agitation of the mixture, and increases the operating pressu- re and the capacity flow to the head (rotate the handle clockwise). BLITZ 6-2003...
  • Page 30 It is connected with the feeding pipe (T4), the distribution pipes (T5) and the electrical unit (E8), which is fastened on the tractor. The solenoid valves open and close themselves, according with the action carried out on the electrical control unit switches. BLITZ 6-2003...
  • Page 31 P10. ADDITIONAL AGITATION PUMP (For the models on which it is foreseen) Fastened on the machine right front side, it is connected with the tree-way cock (P11) on the suction side and with the tank (P1) on the delivery side. BLITZ 6-2003...
  • Page 32 (T6 and T7). Use that position ONLY in order to drain the tank and the hydraulic circuit for the additional agitation. 3 - Stop On that position, the suction of the additional pump (P10) is closed. 00578 00628 00630 BLITZ 6-2003...
  • Page 33 800 ); the tanks’ capacities are the following ones: Blitz 600 ........................... 60 litres Blitz 800 ........................... 80 litres Blitz 1000 -1500 - 2000 ......................100 litres Every tank is equipped with: — tank filler with screw plug. — exhaust pipe.
  • Page 34 When the tap (P16) is placed to position (2), the clean water for the unit washing is taken from the unit-washing tank (P15), by simultaneously excluding the suction from the main tank. LAVORO TRAVAIL WORKING TRABAJO 00631 LAVAGGIO NETTOYAGE CLEANING LIMPIEZA 00576 00632 BLITZ 6-2003...

  • Page 35: Technical Data

    4.5.2 - Wheels: dimensions and operating pressures MODEL MEASURE WHEEL HUB PRESSURE BLITZ 45T 600 - BLITTZ 50T 600 175/70 R13 82T atm. 2,7 BLITZ 45T 800 - BLITZ 50T 800 7,00-12-6PR atm. 2,5 BLITZ 45T 1000 - BLITZ50T 1000 10/80.12-6PR...

  • Page 36: Technical Specifications For Fans And Pump

    4.5.3 - Technical specifications for fans and pump Centrifugal Fan BLITZ BLITZ BLITZ BLITZ BLITZ 55TS 55TE - 55 T Fan Diameter (mm) Fan speed (RPM) 4500 4000 3450 3720 3900 Air flow rate (m 5400 7550 12500 14000 15500...

  • Page 37: Coupling Modalities

    (see the Paragraphs “3.1” - “4.5.1” as well as the jointed documents). THE SPRAYER ISN’T HOMOLOGATED FOR CIRCULATING ON ROAD. THE TRACTOR’S POWER TAKE-OFF (PTO), UNDER ALL UTILISATION CONDITIONS, MUST PROVIDE A POWER EXCEEDING THAT ABSORBED BY THE SPRAYER. Pairing suggested for tractors BLITZ BLITZ BLITZ BLITZ BLITZ...

  • Page 38: Sprayer With Steering Drawbar

    DRAWBAR 5.2 MOUNTING OF THE TRANSMISSION SHAFT The mounting, disassembling or possible other interventions on the transmission shaft must be carried out with the engine switched off and with the starter key removed from the tractor’s control panel. BLITZ 6-2003...

  • Page 39: Cardan Transmission Shafts

    2. Measure the distance “D” between their grooves. 3. Length “L” of the transmission shaft (refer to the picture) to be deployed, measured between the 2 stopping pawls and with joint closed, must be 25 mm lesser than distance “D”: " L = D-25 mm". BLITZ 6-2003...

  • Page 40: Transmission With A Single Homocynetic Joint

    (follow the instructions of the specific “use and maintenance” book-let which is supplied with it). Position the distribution piping T5 and feed piping T4 so as to avoid the risk of suffering damage or breakage during spraying. If necessary, utilise suitable securing clamps. BLITZ 6-2003...

  • Page 41: Electrical Control Panel - E10

    SOLENOID - Stop the tractor and remove the VALVES key from the control panel. - Position the cock (P3) to “3”. - Restore the electric current. 00086 BLITZ 6-2003...

  • Page 42: Distribution Devices

    DELIVERY ON THE TWO SIDES DELIVERY ON ONLY ONE SIDE 00482 00493 00117 00111 00494 00495 Combined Combined heads heads Combined Combined Combined heads heads heads DELIVERY ON THE TWO SIDES DELIVERY ON ONLY ONE SIDE 00163 00122 00508 00509 BLITZ 6-2003...

  • Page 43: Elbow Fittings Of Distribution Devices

    COMPLETE BLITZ 45T - BLITZ 50T BLITZ 55T - 55TS - 55TE SERIES Fan outlet Inside diameter: 250 mm...

  • Page 44: Accessories

    It is an accessory utilised to modify the direction of the pulverising. It can be used only with some types of distribution devices. All indications and instructions are ® Remote Control provided in the “Distribution heads - Operation and maintenance in- struction” booklet of the distribu- tion devices with which it can be used. 00616 BLITZ 6-2003...

  • Page 45: Vane-Type Mechanical Agitator

    FROM ADDITIONAL AGITATION PUMP 7.4 - POWDER MIXER All the trailer-mounted sprayers of the BLITZ series can be equipped with the powder mixing device. That device consists of a fine mesh-nylon basket, which is placed inside the tank main filler (BP).

  • Page 46: Filling

    4. Reposition the mobile protection cover and fasten the locking nut properly. 5. Start the tractor and carry out the filling operation. BLITZ 6-2003...

  • Page 47: Fan Engagement To Perform The Treatment

    9a3. Complete the filling with water, then close the cover of the secondary filler (BS). 9b. WITH POWDER PRODUCTS, WHEN USING THE MIXER (IF FORESEEN) 9b1. Pour the powder medicine dose into the cup-like filter of the main filler (BP). BLITZ 6-2003...

  • Page 48: Filling With The Specific Pipe

    The filter must always be below the level of the water to be loaded. The piping must never be above the pump’s suction point and must never be excessively bent in the vertical direction. 10. Position the lever of the 3-way cock (P3) to “1”. BLITZ 6-2003...
  • Page 49 26. Engage the Power Takeoff and set it up to a running rate of at least 500 r.p.m., in order to carry out a further agitation. 27. Regulate the operating pressure, by acting on the pressure regulator (P5). 28. CARRY OUT THE TREATMENT. BLITZ 6-2003...
  • Page 50 00211 00619 00628 00578 00630 00628 P13 P14 00240 00105 00093 00094 BLITZ 6-2003...

  • Page 51: Agitation

    2. Unscrew the drainage plug. 3. Turn the lever to position “2” (draining open). 4. When the draining is completed, position again the lever of the 3-way cock (P3) to “1” (draining closed), and screw again the chain plug. BLITZ 6-2003...

  • Page 52: Operating Procedures

    - that the SPRAYING POINTS (DIFFUSERS) ARE CLEAN; - that the CARTRIDGE AND THE DELIVERY FILTER (P6) ARE CLEAN - AXLE AND WHEELS: SCREWS AND BOLTS TIGHTENING; - TENSION OF MAIN TANK FIXING BELTS; - ROAD WHEEL PRESSURE. BLITZ 6-2003...
  • Page 53 THE LOCATION-STORAGE AREAS MUST BE LEFT IN THE CONDITION REQUIRED FOR THE CARRYING OUT OF THEIR PREVENTION AND PROTECTION FUNCTIONS. • BEFORE STARTING THE TRACTOR, KEEP AWAY PERSONS OR ANIMALS AND NEVER LEAVE IT UNATTENDED DURING THE PREPARATION OPERATION. BLITZ 6-2003...

  • Page 54: The Treatment

    BLITZ 6-2003...

  • Page 55: End Of Treatment - Storage

    CAUTION: THE PUMP MUST NEVER RUN DRY BLITZ 6-2003...

  • Page 56: End Of Seasonal Cycle

    The use of detergent products for the cleaning operations is allowed only in the observance of the regulations in force. For these, the operator must gather the relevant information from the specifically appointed bodies ruling on this subject. BLITZ 6-2003...

  • Page 57: Lifting And Transport

    3. Lift the machine, verifying that it is properly balanced. 00095 00095 00228 4. Position the sprayer on the transporting vehicle in perfectly stable conditions. 5. During transport the machine must be immobilised and fastened to the carrier by way of suitable strapping. BLITZ 6-2003...

  • Page 58: Maintenance Operations

    FAN SHAFT BEARINGS SUPPORT FAN BELT TENSIONER CONTROLLARE SUPPORT CHECK CONTRÔLER CONTROLAR WHEEL HUB ADDITIONAL PUMP BEARINGS (*) 00624 PUMP BEARINGS (*) For versions in which this is envisaged SUPPORT FREE WHEEL FOOT BLITZ 6-2003...

  • Page 59: Fan Shaft Support Oil Level Check

    Should it be necessary to top up the level, add some SAE 90 oil, up to reach the dipstick upper notch (MAX). 4. Introduce and screw the oil filling plug with the dipstick. OIL FILLING PLUG OIL FILLING WITH DIPSTICK PLUG FILLING PIPE DIPSTICK BREATHER PIPE MIN. FAN SHAFT SUPPORT OIL DRAIN PLUG 00318 BLITZ 6-2003...

  • Page 60: Fan Shaft Support Oil Replacement

    Dirt accumulation or incrustations can unbalance the fan, inducing vibrations that could cause breakage 1. Remove the hands-washing tank (only for BLITZ 45 and 50 versions). 2. Remove the distribution device (head). 3. Remove the fastening collar (1), fixing the fan casing outlet orifice to the union elbow.

  • Page 61: Fan Belt Tensioner

    10. Mount back the distribution device (head). 2. FAN CASING 11. Mount back the hands-washing tank (only for 3. IMPELLER BLITZ 45 and 50 versions). 4. SCREW NUT 5. FAN CASING FASTENING COLLAR Carefully tighten all the fastening collars’ bolts.

  • Page 62: Pump Belt Tensioner

    40 0 40 0 in order to get the belts themselves tensioned 30 0 and to firmly fasten the tank to the frame. 10. Mount back both the safety split pins. Check the tank fastening belt ten- sion before each treatments. BLITZ 6-2003...

  • Page 63: Table Of Maintenance Operations

    Wheels: YES YES CHECK THE NUT TIGHTENING AND CHECK TYRE PRESSURE Axle and wheels hubs: YES YES CHECK THE BOLT TIGHTENING Hydraulic circuit and tank: YES YES COMPLETELY DRAIN AND WASH Sprayer: EXTERIOR WASHING YES YES Sprayer: STORAGE BLITZ 6-2003...

  • Page 64: Faults Finding

    3. CAUSE: Centrifugal pump defective. See “B”. REMEDY: As per point “B”. 4. CAUSE: Gauge defective. REMEDY: Replace the pressure gauge. D. FAULT: Vibration of fan unit 1. CAUSE: Fan dirty. REMEDY: Clean. (It is advisable to refer to the C.I.M.A. service point). BLITZ 6-2003...
  • Page 65 6. CAUSE: Broken pump belt. REMEDY: Replace the belt (See Paragraph 15.1). THE CAUSES AND REMEDIES FOR THE FAULTS CONCERNING THE DELIVERY OF THE SPRAYING BY ONE OR MORE DIFFUSERS ARE INDICATED IN THE USE AND MAINTENANCE MANUAL OF EACH SPRAYHEAD. BLITZ 6-2003...

  • Page 66: Repairs Allowed

    6. Mount back the fan assembly protection ca- sing. 00233 UPPER PULLEY TRAPEZOID LOWER BELT FIXING PULLEY SCREW PUMP PROTECTION 00038 COVER 00232 00014 Carefully tighten the screws that were undone during the belt replacement. BLITZ 6-2003...

  • Page 67: Replacement Of Electrical Panel's Fuses

    Stop the motor and remove the starting key from the tractor control panel. 1. Unscrew and remove the defective pressure gauge ; 2. Replace the pressure gauge. GAUGE DRAIN PLUG 00297 ANY OTHER INTERVENTION HAS TO BE CARRIED OUT AT A C.I.M.A. CUSTOMERS’ SERVICING CENTER. BLITZ 6-2003...

  • Page 68: Integrative Diagrams

    E20 * P20 * REGULATOR ADDITIONAL PUMP MANUAL ® Remote Control Spin Press. DISTRIBUTOR PUMP Pump FILTER Cable W2 Cable W1 MAIN CONNECTOR ELECTRICAL ELECTRICAL DISTRIBUTOR CONTROL PANEL 00242 * For the version in which it is envisaged BLITZ 6-2003...

  • Page 69: Wiring Diagram

    16.2 - WIRING DIAGRAM 00001 BLITZ 6-2003...

  • Page 70: Noise Level

    BLITZ 6-2003...

  • Page 71: Attachment : Declaration Of Conformity

    ATTACHMENT : DECLARATON OF CONFORMITY BLITZ 6-2003...
  • Page 72 NOTES ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................BLITZ 6-2003...
  • Page 73 NOTES ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................BLITZ 6-2003...
  • Page 74 NOTES ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................BLITZ 6-2003...
  • Page 76 S.p.A. 27040 Montù Beccaria - Loc. Molino Quaroni - (PV) - ITALIA Tel. +39.0385.246636 r.a. - Fax +39.0385.246637 http://www.cimaitalia.com...

This manual is also suitable for:

Blitz seriesBlitz 45tBlitz 50tBlitz 55tBlitz 55tsBlitz 55te

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