Cima Blitz Maintenance Instruction
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Cima Blitz Maintenance Instruction

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Blitz
Operation and maintenance instructions
Loc. Molino Quaroni n.7, Montù Beccaria - PV - (ITALY)
Tel. +39.0385.246636 - www.cima.it

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  • Page 1 Blitz Operation and maintenance instructions Loc. Molino Quaroni n.7, Montù Beccaria - PV - (ITALY) Tel. +39.0385.246636 - www.cima.it...
  • Page 2 ! happy for having met us! The “Spare parts catalogue” of this sprayer/ sprayhead is available in the “restricted area” on website www.cima.it. In order to accede, use: User name: sprayer Password: 844719KE...
  • Page 3 The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all shipping and return expenses.
  • Page 4 This warranty is valid only when this registration form is completed and returned, within thirty (30) days from the date of purchase, to the following address: C.I.M.A. S.p.A. - Loc.Molino Quaroni - 27040 Montù Beccaria - (PV) - Italy or sent by fax to the number +39.0385.246637 or by email to: info@cima.it Owner’s Name: ........................Company Name:........................
  • Page 5 January 2017 warranty. The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all shipping and return expenses. The buyer will be responsible for the costs of the labour needed to replace the parts considered...

  • Page 6: Table Of Contents

    Blitz Blitz 45-50-55 45-50-55 WARRANTY CERTIFICATE GENERAL INDEX Copy for the owner (to be kept in the manual “Operation an maintenance instructions”). FOREWORD .......................... 1 CHECKS TO BE CARRIED OUT AT MATERIAL RECEPTION ......... 1 PUBLICATION IDENTIFICATION ..................1 ATTACHED PUBLICATIONS ....................1 Owner’s Name: ........................
  • Page 7 Blitz Blitz 45-50-55 45-50-55 Notes 4.5.6 Fans ............................43 COUPLING MODALITIES ....................44 ................................HITCHING TO THE TRACTOR ..................44 ................................5.1.1 Drawbar with standard trail eye .................... 44 5.1.2 - Bracket drawbar ........................45 ................................5.1.3 Steering drawbar ........................46 5.1.4 - Drawbars for the coupling to the mechanical power lift ............
  • Page 8 Blitz Blitz 45-50-55 45-50-55 Notes TANK AND HYDRAULIC CIRCUIT DRAINING ..............69 ................................LIFTING AND TRANSPORT....................70 ................................MAINTENANCE OPERATIONS ..................71 ................................13.1 LUBRICATION ........................71 13.2 FAN SHAFT SUPPORT OIL LEVEL CHECK ..............72 ................................13.3 FAN SHAFT SUPPORT OIL REPLACEMENT ..............73 13.4...

  • Page 9: Foreword

    C.I.M.A. S.p.A. sumption materials and the parts subject to wear and tear are excluded from the warranty. The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all ship- 1.2 PUBLICATION IDENTIFICATION ping and return expenses.

  • Page 10: Reference To Regulations

    Blitz Blitz 45-50-55 45-50-55 1.5 REFERENCE TO REGULATIONS ATTACHMENT: DECLARATON OF CONFORMITY This manual was set out conforming to the regulations contained in following documents: — UNI 10893: Technical Documentation. 1.6 USING THE MANUAL Read every part of this manual, paying attention to the WARNING and DANGER indications both on the text and on the machine or on components.

  • Page 11: Glossary

    Blitz 45 92 ± 0,2 Blitz 50 93 ± 0,2 2.2 ABBREVIATIONS Blitz 50 Super 93 ± 0,2 cm ............................ centimetres Blitz 55 95,4 ± 0,2 g ..............................grams h ..............................
  • Page 12 Blitz Blitz 45-50-55 45-50-55 Safety decals 7 PINS PLUG - STOP THE ENGINE AND REMOVE THE KEY FROM THE TRAC- CABLE TOR’S CONTROL PANEL BEFORE CARRYING OUT ALL MAIN- JUNCTION TENANCE OR REPAIR OPERATIONS - CONSULT THE USER AND MAINTENANCE MANUAL BEFORE...
  • Page 13 Blitz Blitz 45-50-55 45-50-55 Use and maintenance decals - CHECK THE OIL LEVEL EVERY 8 HOURS: FAN SHAFT BEARINGS. - GREASE YEARLY: FAN TIGHTENER SUPPORT 95079 AND FREEWHEEL - LUBRICATE EVERY 200 HOURS: 95115 SUPPORT FOOT with - GREASE EVERY 200 HOURS:...
  • Page 14 Blitz Blitz 45-50-55 45-50-55 Positioning of the safety, use and maintenance decals NOTE: The numbers with the asterisk (*) indicate the adhesives relevant either to optional components or to accessories to be applied ONLY on the models and versions on which it is foreseen.
  • Page 15 Blitz Blitz 45-50-55 45-50-55 95079 95065 95005 FAN TIGHTENER SUPPORT 95015 (*) 95115 00619 95059 95059 TRAIL 95054 SUPPORT 95021 FOOT 95024 “TANDEM” AXLES STEERING DRAWBARS 95054 (*) 5,4 atm 01050 WHEEL 95096 HUBS 95096 95054 (*) 01045 Rev.09 - January 2017...

  • Page 16: General Information

    Blitz Blitz 45-50-55 45-50-55 GENERAL INFORMATION 3.1 MACHINE IDENTIFICATION ® Fabbr. nel. S.p.A. MONTU BECCARIA (PV) ITALY (39) 0385/246636 FAX 246637 Tipo Press. Matr. max bar Peso a V. Kg Peso T.Kg 00070 00620 3.2 TECHNICAL ASSISTANCE C.I.M.A. S.p.A. is at the complete disposal of customers for any type of intervention. The names and C.I.M.A.
  • Page 17 Blitz Blitz 45-50-55 45-50-55 16.2 WIRING DIAGRAM measured WITHOUT the distribution device, and WITHOUT the accessories possibly installed. In order to calculate the towed weight in operative conditions (at full load), add to the device which is used (see “Distribution devices – Use instructions” manual) and the weight of the installed accessories (Par.

  • Page 18: Safety Systems

    Blitz Blitz 45-50-55 45-50-55 3.4 SAFETY SYSTEMS E.P.A. versions with additional agitation pump All machine moving parts are suitably protected by guards and highlighted through the use of warning decals. - It is forbidden to use the machine with these guards removed.

  • Page 19: Storage

    Blitz Blitz 45-50-55 45-50-55 E.P.A. versions To use pesticides (purchase, transport, loading, treatment planning, mixture management, equipement rinsing and waste disposal) you must follow the country rules. PLUNGER DISTRIBUTION Absolutely respect the rules on the label of the product used referring to the dose for DEVICE hectar and to the compatibility of other products.
  • Page 20 Blitz Blitz 45-50-55 45-50-55 Versions with additional agitation pump this subject. The non compliance with these regulations can cause considerable damage to persons and animals as well as polluting the environment. PLUNGER DISTRIBUTION 3.5.4 Personal Protective Equipment (PPE) DEVICE The use of phytosanitary products might imply a more or less high chemical risk for the workers on...

  • Page 21: Machine's Structural Analysis

    Blitz Blitz 45-50-55 45-50-55 MACHINE’S STRUCTURAL ANALYSIS INTEGRATIVE DIAGRAMS The pictures indicate the position of the main components of the sprayer. 16.1 HYDRO-PNEUMATIC DIAGRAM CENTRIFUGAL PLUNGER DISTRIBUTION DEVICE MAIN TANK DELIVERY DELIVERY PRESSURE FLOW GAUGE HAND WASHING TANK ONE-WAY VALVE...

  • Page 22: Frame With Drawbar

    (1), foreseen for this purpose. tractor. — Adjustable in height for 13 cm (16 cm for the 1500-2000 litres BLITZ 55 models). — Adjustable in length, with displacements of 8 – 16 – 24 – 32 cm.
  • Page 23 During the sprayer operation, the support foot has ALWAYS to be positioned on “C”. frame. 9. Replace both the safety pins. GThe Blitz 55 sprayers, with 2000 liters tank, are equipped with a jockey wheel after this period check and restore the correct tension of the belts so that the perfect with crank regulation;...
  • Page 24 Blitz Blitz 45-50-55 45-50-55 SUPPORT FOOT connection, stabilizes the sprayer when it is not linked to the tractor. TESTING OF HYDRAULIC DELIVERY MUST BE MADE WITH THE SPRAYER ON A ALWAYS USE the support foot to stabilize the sprayer when not linked to the tractor.

  • Page 25: Steering Drawbar (On Demand)

    Blitz Blitz 45-50-55 45-50-55 15.6 CHECK HYDRAULIC DELIVERY 4.2 STEERING DRAWBAR (on demand) THE CHECK IS CONSIDERED TO BE SUCCESSFUL (THE MACHINE IS PROPERLY CALIBRA- IT IS NECESSARY TO USE THE HOMOCYNETIC CARDAN SHAFT. TED) WHEN THE CALCULATED VALUE “Q” CORRESPONDS TO THE VALUE INDICATED ON THE “FLOW CHART”...
  • Page 26 Blitz Blitz 45-50-55 45-50-55 15.5 TANK LEVEL GAUGE CLEANING AXLE positions, so modifying the wheel base between the wheels and the drawbar. The wheels’ axle shafts, inserted in the frame axle and locked there by some especially foreseen screws, allow to regulate the 1.

  • Page 27: Fan Servo Amplifier

    Blitz Blitz 45-50-55 45-50-55 15.4 INSPECTION AND CLEANING PUMP FILTER 4.3 FAN SERVO AMPLIFIER It is positioned in the unit front section and protected by a plastic casing. foreign bodies in the pump body, such a possibility does not constitute a hazard and can only cause damage to the impeller shown by a drop in pressure reported by gauge...

  • Page 28: Hydraulic Circuit

    Blitz Blitz 45-50-55 45-50-55 4.4 HYDRAULIC CIRCUIT 10. Mount back the fan assembly protection casing.. 4.4.1 Operating principle WORK – The tank (P1) contains the mixture that must be distributed to the area being treated. The Carefully tighten the screws that were undone during the belt replacement.
  • Page 29 Blitz Blitz 45-50-55 45-50-55 REPAIRS ALLOWED (or manual P9, where envisaged) which, if open, enables the mixture to be distributed. The connection THE OWNER AND/OR THE OPERATOR OF THE SPRAYER ARE NOT PERMITTED TO MODIFY THE STRUCTURE OR THE SPECIFIC OPERATION OF THE SPRAYER ITSELF.
  • Page 30 Blitz Blitz 45-50-55 45-50-55 CIRCUIT WASHING - Where envisaged, the circuit-washing tank (P17) is connected through 3-way 2b.CAUSE Fuses of the electrical control panel (E10) tap (P15) to pump (P4). When the pressure regulator (P5), or the electrical regulator (E5) (joystick on REMEDY: Replace the fuses.
  • Page 31 Blitz Blitz 45-50-55 45-50-55 3. CAUSE: Wrong positioning of the circuit-washer faucet (P15) with the circuit-washer tank empty. FILLING REMEDY the tank by collecting the water needed for the dilution of the phytosanitary products mixture from an washer tank. 4. CAUSE: Lack of seal of the O-Ring gasket of the pump suction connection (cone).

  • Page 32: Hydraulic Circuit Components

    Blitz Blitz 45-50-55 45-50-55 4.4.2 Hydraulic circuit components FAULTS FINDING P - E It is necessary to disengage the drive outlet (PTO) and wait for it to stop rotating before REMEDY: Add water to the tank until the pump starts its cycle.
  • Page 33 Blitz Blitz 45-50-55 45-50-55 13.8 TABLE OF MAINTENANCE OPERATIONS Versions with additional agitation pump P - E CHECK Fan belt-tensioner spring: CHECK LENGHT 9-12 cm TO THE Pump belt-tensioner spring: CHECK LENGHT 4 - 5 cm DISTRIBUTION HEAD Fan shaft support:...
  • Page 34 Blitz Blitz 45-50-55 45-50-55 Versions with E.P.A. (Delivery Proportional Advancement) 13.7 MAIN TANK FASTENING BELT after this period check and restore the correct tension of the belts so that the perfect P - E block of the main tank to the frame will be guaranteed, this way preventing any damages or breakups of the tank itself.
  • Page 35 Blitz Blitz 45-50-55 45-50-55 13.5 FAN BELT TENSIONER Versions with E.P.A. and additional agitation pump Check length “L” of the spring (refer to Picture): it should be in tension between 9 and 12 cm.. P - E L = 9 ÷ 12 cm...
  • Page 36 Blitz Blitz 45-50-55 45-50-55 P1. MAIN TANK 13.3 FAN SHAFT SUPPORT OIL REPLACEMENT Polyethylene tanks of 600, 800, 1000, 1500 and 2000 litre capacity Let the fan support oil replacement intervention be carried out at a C.I.M.A. customers’ Each tank is made up of: service centre, or observe the regulations in force for the disposal of the used oil.
  • Page 37 Blitz Blitz 45-50-55 45-50-55 P2. 3-WAY LEVER TAP A WITH DISCHARGE FITTING STEERING DRAWBAR (*) A - Treatment NORMAL operating is closed. 00635 B - Filling tightened and should NOT be removed. When the cock is on that position, it is moreover possible to remove the pump (P4), also when the tank is loaded.
  • Page 38 Blitz Blitz 45-50-55 45-50-55 P4. CENTRIFUGAL PUMP MAINTENANCE OPERATIONS Fastened on the unit left front section, it is connected with the 3-way cock (P2) and with the pressure ALL OPERATIONS MUST BE CARRIED OUT WITH THE ENGINE SWITCHED OFF AND foreign bodies in the pump body, such a possibility does not constitute a hazard and can only cause WITH THE IGNITION KEY REMOVED FROM THE CONTROL PANEL.
  • Page 39 Blitz Blitz 45-50-55 45-50-55 E5. PRESSURE CONTROL ELECTRO-VALVE LIFTING AND TRANSPORT for versions in which this is envisaged THE FOLLOWING ACTIONS ARE NOT ALLOWED: • Transporting or lifting the sprayer with residual quantities of mixture in the tank for — Moving the joystick upwards (+) on the electrical control gearbox, the electrovalve closes: in •...
  • Page 40 Blitz Blitz 45-50-55 45-50-55 E10. CONTROL UNIT TANK AND HYDRAULIC CIRCUIT Electrically connected with the distributor with 2 motor-operated valves (E9) and with the tractor’s power DRAINING socket. The two lever switches that control the valves (E9) must be “ON” to open and “OFF” to close.
  • Page 41 Blitz Blitz 45-50-55 45-50-55 10.5.2 End of seasonal cycle • The operator must: a. Take the utmost care in carrying out the operations envisaged at the end of the daily treatments: the cleaning of the hydraulic circuit must be done at least twice. Check that no product residues are left in any part of the circuit.
  • Page 42 Blitz Blitz 45-50-55 45-50-55 P11. CALIBRATION DISC (Patent n° 23238) 11b. Spraying the rinsing water in the previously treated area. Discharge the remaining water of from 1 to 15. A groove on the edge of the disc allows the exact positioning of the hole to be utilised. Its...
  • Page 43 Blitz Blitz 45-50-55 45-50-55 10.5 END OF TREATMENT - STORAGE P18. ADDITIONAL PUMP LEVER TAP (For versions in which this envisaged) la leva del rubinetto (P18) può assumere le seguenti posizioni: 10.5.1 Daily 1 - Open (Agitation) L’operatore deve: se la macchina è provvista di serbatoio lavacircuito: (T7) it returns to the tank, so causing a further hydraulic agitation of the mixture.
  • Page 44 Blitz Blitz 45-50-55 45-50-55 unit-washing tank is sucked by the pump (P4) and gets into the hydraulic circuit. 4.4.2). CAUTION: THE PUMP MUST NEVER RUN DRY. e. Open the electrovalves (E9) by taking the switches of the control electric switchboard (E10) on...
  • Page 45 Blitz Blitz 45-50-55 45-50-55 P24. 2ND DELIVERY OF MAIN PUMP EXCLUSION TAP • The operator must: a. Shake the mixture in the tank before starting the treatment, re-circulating it completely for as long (Only for versions with rinsing tank) as it takes to make it homogeneous.
  • Page 46 Blitz Blitz 45-50-55 45-50-55 P17. SPRAY-LINE RINSING TANK g. Wash and rinse the just emptied product containers with clean water – collect the washing water (For versions in which this envisaged) The polyethilene tank, with a capacity from 60 to 100 ltr. depending on the capacity of the main tank, container or in the collection area.

  • Page 47: Technical Data

    Blitz Blitz 45-50-55 45-50-55 4.5 TECHNICAL DATA d. Check that multiple-product mixtures be physically, chemically and biologically compatible amongst 4.5.1 Sprayer dimensions and weights volume of water to be used for the intervention. measured WITHOUT the distribution device and WITHOUT the accessories possibly...

  • Page 48: Weight Of Accessories

    All products and accessories not included and their updated weights are available on the table (Pesi- Weights.pdf) in the ‘ restricted area “ in the website www. cima.it, direct link (http: / /drawings.cima.it/search?Query=pesi-weights.pdf). b. Be aware of the meteorological conditions forecast for all the time necessary for carrying out the...
  • Page 49 45-50-55 Weight Properly tighten the nuts securing the mobile protection cover. Description Model Part/Number (kg) Blitz 55 1500 lt 26. Start the tractor. Oversize axle L 1500 DIF.AS.55.15.01 Blitz 55 2000 lt out a further agitation. Blitz 45 1000 lt Pair of wheels 10.0/75-15.3...
  • Page 50 Blitz: all DIFF.R.LIB. 1,90 the atomizer is provided with electric regulator (E5). Blitz 45 1000 lt (FR) E.08.T01 be enough TO FILL the pipe and TO PRIME the pump (P4). E.P.A. 15. When the pump will have started the recycling of the poured water, close the cock (P3), by posi- Blitz 45 1000 lt E.10.T01...

  • Page 51: Centrifugal Pump Cd32

    4. Verify that the outlet on the faucet (P2) is closed by the special plug with chain. 5. Position the lever of the 3-way cock (P2) to “B”. Blitz 50 Blitz 55 Blitz 55 Blitz 45 Blitz 50 Blitz 55 6. Close the cocks of the 2-way distributor: Super Super Extra a.

  • Page 52: Coupling Modalities

    5. Reposition the mobile protection cover and suitably tighten the securing nuts. 6. Start the tractor. Pairing suggested Blitz 55 Blitz 55 Blitz 45 Blitz 50 Blitz 55 for tractors of at least : Super Extra 8.2 FILLING THROUGH POURING FROM THE TOP CV - SAE the tank, towards the rear of the sprayer.

  • Page 53: Bracket Drawbar

    Blitz Blitz 45-50-55 45-50-55 FILLING After every regulation, carefully tighten the screws and the bolt involved in the carried out operation. FILLING MUST BE CARRIED OUT WITH THE MACHINE ON A FLAT SURFACE. ON THE SITE, BEFORE THE OPERATION, THE DOSES OR THE MIXTURES TO BE POURED INTO THE TANK trical control box (E8) or the manual control (P8) (for the version where foreseen) near the driver, MUST BE PREDISPOSED.

  • Page 54: Steering Drawbar

    Blitz Blitz 45-50-55 45-50-55 5.1.3 Steering drawbar 7.6 PRESSURE ELETTROREGULATOR EXECUTION (For versions in which his envisaged) 1. Start the tractor and move it near the sprayer and aligned with it. The pressure electroregulator can be installed in substitution of the manual regulator. The joystick Stop the tractor and remove the key from the control panel.

  • Page 55: Drawbars For The Coupling To The Mechanical Power Lift

    Blitz Blitz 45-50-55 45-50-55 ROTARY BLADES’ HYDRAULIC MIXER (Patent n° 1295858) Ensure the central joint of the drawbar is locked; use the adjusters (6) if necessary. (For versions in which his envisaged) 5.1.4 - Drawbars for the coupling to the mechanical power lift EXECUTION FOR THE 3 POINT CONNECTION MODEL are applied.

  • Page 56: Accessories

    Blitz Blitz 45-50-55 45-50-55 Those working positions can be reached by acting on the drawbar, which is adjustable both in height ACCESSORIES and in length. 7.1 FILLING PIPE bottom-drawing valve. This is used for MAX 15° It must be connected to the pump suction (P4) instead of the chain-held stopper.

  • Page 57: Transmission With A Single Homocynetic Joint

    Blitz Blitz 45-50-55 45-50-55 5.2.2 Transmission with a single homocynetic joint DISTRIBUTION DEVICES The transmission shaft mounting has to be carried out when the 2 PTO are coaxial, or, shouldn’t this Every distribution device is supplied with its own USE AND MAINTENANCE booklet that be possible, when their axes are parallel.

  • Page 58: Manual 2-Tap Distributor - P9

    Blitz Blitz 45-50-55 45-50-55 IN CASE OF A PIPE BURST: 1 - Stop the tractor and remove the key from the control panel. TO THE 2 - Close the 2 taps of distributor (P9). ELECTROVALVES ASSEMBLY (E9) ELECTRICAL CONTROL PANEL 4 - Close the cock with pressure regulating handgrip (P5) (turn it clockwise).

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