Scope Of Delivery; Product Description; Assembly, Commissioning And Operation; Mounting Fastening Elements - Emerson AVENTICS AS1 Operating Instructions Manual

• No soiling may be allowed to collect on or in the filters, reservoirs or windows.
Replace reservoirs if soiling cannot be removed from the drain (drain may be-
come clogged).
Also observe the "Customer information on material resistance in compressed air
preparation" (MNR R412025273)

3 Scope of delivery

• 1x (Pre, micro, active carbon) filter (see: Order)
• 1x Operating instructions

4 Product description

Standard filters, pre-filters, micro-filters and active carbon filters are components
of maintenance units.
Standard filter FLS:
Solid impurities and condensate are roughly removed from the compressed air
by centrifugal force and filtration.
Pre-filter FLP and micro-filter FLC:
Suitable for very high standards in compressed air purity.
Active carbon filter FLA:
Filters out odors from the compressed air. The oil vapor molecules in the com-
pressed air are absorbed.

5 Assembly, commissioning and operation

Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or voltage can
lead to injuries and damage to the product or system components.
1. Make sure the relevant system part is without voltage or pressure prior to
assembly.
2. Protect the system against being restarted.
Sudden pressure increase during commissioning!
The system is exposed to sudden pressure on commissioning if no SSU filling
unit is used! This may result in dangerous erratic cylinder motions.
When commissioning a system without an SSU filling unit, make sure that
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the cylinders are in their end position. For cylinders not in the end position,
make sure they do not present any danger.
System is operating under pressure!
Incorrect installation could damage the product and cause serious injury.
Before commissioning, check that all connections, ports and maintenance
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equipment have been correctly installed.
5.1 Mounting fastening elements W01 – W05
See g Fig. 8 to g Fig. 12
AVENTICS™ AS1 / AS2 / AS3 / AS5 | R412013436-BAL-001-AF | English
CAUTION
CAUTION
CAUTION

5.2 Semi- and fully automatic condensate drain

Potential impairment of compressed air system by condensate!
In the case of the semi-automatic condensate drain, condensate is only dis-
charged when the reservoir is not under pressure. If in operation for an ex-
tended period, the condensate may exceed the maximum filling level and find
its way into the compressed air system. This may result in damage to the com-
pressed air system.
1. Regularly check the filling level in the reservoir.
2. Drain condensate manually once it reaches the maximum filling level.
3. Do not allow the condensate to enter the environment in an uncontrolled
manner.

5.2.1 Semi-automatic condensate drain

See g Fig. 1 (I)
The condensate drain opens and closes depending on operating pressure:
• Pressure < 1.5 bar: drain open
• Pressure > 1.5 bar: drain closed
Setting the semi-automatic mode
Turn the drain screw all the way counterclockwise.
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You may leave the screw one turn deep in the thread or remove it completely.
Draining condensate manually
See g Fig. 1 (III)
The condensate can also be manually drained (b = maximum filling level).
1. Turn the drain screw (a) all the way clockwise (closed position).
2. Turn the drain screw (a) counterclockwise a few turns until condensate runs
out.

5.2.2 Fully automatic condensate drain

See g Fig. 1 (II)
The fully automatic condensate drain is available in versions "open without pres-
sure" and "closed without pressure". In both versions the valve opens automati-
cally as soon as the floater reaches the highest point and closes again when the it
reaches the lowest point.
Version "open without pressure"
The condensate drain opens and closes depending on operating pressure:
• Pressure < 1.5 bar: drain open
• Pressure > 1.5 bar: drain closed
Setting the automatic mode
Turn the drain screw clockwise as far as it will go.
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Version "closed without pressure"
The condensate drain is closed regardless of the operating pressure.
Draining condensate manually
See g Fig. 1 (III)
The condensate can also be manually drained (b = maximum filling level).
Turn the drain screw (a) counterclockwise as far as it will go.
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If the drain screw is screwed in all the way anti-clockwise, the auto-
matic drainage is blocked.

6 Disassembly, exchange

Danger of injury if disassembled under pressure or voltage!
Disassembling when under pressure or voltage can lead to injuries and damage
to the product or system parts.
1. Make sure the relevant system part is without voltage or pressure prior to
disassembly.
2. Protect the system against being restarted.
CAUTION
CAUTION
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