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Part Number 930-011
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© 1998 GBC Pro-Tech
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EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500
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GBC Pro-Tech
4151 Anderson Road
De Forest, Wisconsin 53532
Tel: 608-246-8844
Fax: 608-246-8645
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Summary of Contents for GBC Pro-Tech NORD ORCA-I SP
- Page 1 25&$,632SHUDWLRQ 0DQXDO © 1998 GBC Pro-Tech IN G G AR E EN M IS d bu cl ea rs . . St ro lle C ru za rd in g m ov hi ne fo re m ac ll be...
- Page 2 The information in this publication is provided for reference and is believed to be accurate and complete. GBC Pro-Tech is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantabil- ity for any particular use.
- Page 3 Setup..........................3-8 Procedure ........................3-8 Two-Pass Mount and Laminate (Hot and Cold) ............... 3-8 Setup..........................3-8 Procedure, Pass 1 ....................... 3-8 Procedure, Pass 2 ....................... 3-8 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 4 Output Troubleshooting Guide..................4-8 6HFWLRQ :DUUDQW\ Limited Warranty......................5-1 Exclusions to the Warranty ..................5-1 6HFWLRQ 6SHFLILFDWLRQV 6HFWLRQ ,QGH[ © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 5 ORCA-I SP Operation Manual Safety 6HFWLRQ 6DIHW\ GBC Pro-Tech laminators are powerful machines that are designed to mount, laminate and encapsulate. The forces required to accomplish these tasks can vary from negligible to very large. DO NOT ATTEMPT TO OPERATE YOUR...
- Page 6 UP position to reset the laminator. Before turning Cables this switch to the DOWN position, ensure that nothing is in the nip area. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 7 Such action burned. disturbs the exact alignment of the rolling parts of the machine and requires extensive realignment. GBC Pro-Tech’s warranty does not cover malfunction of the equipment due to DANGER mishandling and/or tipping.
- Page 8 Use only a damp electric air valves. cloth for cleaning the exterior. Do not exceed 120 psi (825 kPa) for the incoming air pressure. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 9 Figure 1-3 shows the location of each of these labels. Excess pressure can damage the laminating rolls. Always select the minimum roll pressure necessary to complete the task. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 10 ©1994 HCS, Inc. 800-748-0241 ©1994 HCS, Inc. 800-748-0241 Reorder No.6001-PT Reorder No.6001-PT Figure 1-3: Locations of Safety Labels © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 11 You or others can be severely shocked, be electrocuted, or cause a fire. WARNING The machine is not designed for use in an industrial environment. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 12 It is the customer's responsibility to provide appropri- ate filters and water traps for the air hose before the air is routed to the laminator. GBC Pro-Tech suggests that the best approach to the air requirement is to provide a dedicated small compressor for the laminator.
- Page 13 4' x 6' (~1.22m x 2m) Work Table on Wheels Table Height 8'6-1/2" 37" - 37-1/2" (~2.6m) (~.94 - .95m) 13' (~4m) Figure 2-1: Laminator Space Requirements © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 14 (see Figure 2-2). © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 15 NOTE A word about international shipments: As these are WARNING heavy pieces of equipment, GBC Pro-Tech takes every Do not attempt to move the laminator across precaution to ensure that our laminators are properly anything other than a flat, level surface without crated to the highest standards.
- Page 16 Once you have completed the startup checklist, you can Are the emergency stop kick cables working? safely run a test sample. With the laminator running, step on or kick the © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 17 Only a quali- fied service technician should open these cabinets. GBC Pro-Tech laminators are powerful machines that The laminator is equipped with two emergency stop are designed to mount, laminate and encapsulate. The...
- Page 18 Figure 3-2: Using the Emergency Stop Kick Cables In addition to the safety features built into the ORCA-I SP Laminator, extreme caution must be used when operating or servicing the unit. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 19 5. POWER LIGHT - Indicates when the main power is being applied to the machine. 6. COOLING FAN ON/OFF - Turns the cooling fan on or off. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 20 WARNING The blades on the slitters are razor sharp. If caution is not used while loading materials, you can cut yourself severely. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 21 Carefully align the two films being fed into the hot and cold laminating. nip. Misaligned films can result in poor quality. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 22 LOWER UNWINDS the brake support bracket. Figure 3-5: Brake Configuration 6. Web and tension the film according to the selected process control chart and diagram. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 23 ORCA-I SP and completed charts for 3. Feed the print/board package through the nip. the basic operations of the laminator. GBC Pro-Tech laminators respond in a very accurate 0RXQWLQJ/DPLQDWLQJ and repeatable manner. The charts provide a way to set...
- Page 24 Be sure that the mounting film from the bottom side has the sticky (adhesive) side riding up around the out- side of the bottom laminating roll. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 25 3URFHGXUH 3DVV 1. See process chart 3-9 and diagram 3-9a for film mounting instructions and machine adjustments. 2. Trim the piece to the finished size. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 26 Pull Roll Clutch On/Off: Pull Roll Clutch Pressure: Pull Roll Up/Down: Pull Roll Pressure: Pull Roll Shim Dials: Cooling: Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-10 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 27 Slitters Upper (optional) Upper Main Roll Pull Roll Lower Pull Lower Roll Brake Main Roll Tension Stationary Idler Paper Unwind Lower Film Unwind Rewind © GBC Pro-Tech 1998 April 3-11 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 28 Pull Roll Up/Down: Up Pull Roll Pressure: -- Pull Roll Shim Dials: __ Cooling: -- See Diagram 3-1A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-12 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 29 Tape Front Edge of Print to Board Hot Upper Upper Contact/Release Main Roll Pull Paper Roll Print Lower Pull Lower Roll Main Roll Adhesive Coated Board © GBC Pro-Tech 1998 April 3-13 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 30 Pull Roll Up/Down: Up Pull Roll Pressure: -- Pull Roll Shim Dials: -- Cooling: -- See Diagram 3-2A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-14 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 31 Tape Front Edge of Print to Board Hot Upper Upper Main Roll Pull Print Roll Adhesive Coated Board Lower Pull Lower Roll Main Roll © GBC Pro-Tech 1998 April 3-15 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 32 Pull Roll Pressure: 60-80 psi (413-550 kPa) Pull Roll Shim Dials: 0 Cooling: Optional See Diagram 3-3A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-16 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 33 Lower Pull Hot Lower Roll Main Roll Sheet Feed (option) Roll of Printed Images Roll Feed (option) Rewind of Lower Finished Film Product Unwind © GBC Pro-Tech 1998 April 3-17 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 34 Pull Roll Pressure: 60-80 psi (413-550 kPa) Pull Roll Shim Dials: 0 Cooling: Optional See Diagram 3-4A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-18 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 35 Main Roll Pull Roll Lower Pull Cold Lower Roll Main Roll Sheet Feed Mount Adhesive with Release Liner Roll Feed (option) Rewind of Finished Product © GBC Pro-Tech 1998 April 3-19 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 36 Cooling: Off See Diagram 3-5A for Webbing Outline Special Instructions: *For mounting with pull rolls, main rolls can remain hot _____________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-20 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 37 It Is Going Roll If Hot Tack Leading Through If Cold Use Edge to Board Rolls For Mounting Upper Pull Release Roll Liner Lower Pull Roll © GBC Pro-Tech 1998 April 3-21 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 38 See Diagram 3-6A for Webbing Outline Special Instructions: *For cold laminating, rolls can be cold or warmed to 100° F. __________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-22 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 39 Upper Pull Roll Lower Pull Warm Lower Roll Main Roll Sheet Mount Feed Adhesive with Release Liner Roll Feed Rewind of (option) Finished Product © GBC Pro-Tech 1998 April 3-23 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 40 Pull Roll Pressure: 60 psi (413 kPa) Pull Roll Shim Dials: 3/16 Cooling: Off See Diagram 3-7A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-24 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 41 It Is Going Roll If Hot Tack Leading Through If Cold Use Edge to Board Rolls For Mounting Upper Pull Release Roll Liner Lower Pull Roll © GBC Pro-Tech 1998 April 3-25 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 42 Pull Roll Pressure: 70 psi (481 kPa) Pull Roll Shim Dials: 0 Cooling: On See Diagram 3-8A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-26 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 43 ORCA-I SP Operation Manual Operation 352&(66&21752/',$*5$0$ Transfer Media Rewind Tape Front Edge of Print to Board Output Slitters (optional) Infeed Trim Transfer Media Product Rewind Vinyl © GBC Pro-Tech 1998 April 3-27 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 44 Pull Roll Pressure: 50-80 psi (344-550 kPa) Pull Roll Shim Dials: 0 Cooling: No See Diagram 3-9A for Webbing Outline Special Instructions:___________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 3-28 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 45 ORCA-I SP Operation Manual Operation 352&(66&21752/',$*5$0 $ Overlaminate Release Liner Rewind Output Slitters (optional) Vinyl With Image Finished Product Rewind © GBC Pro-Tech 1998 April 3-29 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 46 Operation ORCA-I SP Operation Manual Blank page. 3-30 © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 47 CAUTION Do not use compressed air to clean the machine. Compressed air forces dust/debris into places that can damage machine operation. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 48 Use only a damp • Wear rubber gloves. cloth for cleaning the exterior. • Use only on cool rolls. Cleaning heated rolls can ignite the fumes. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 49 Lock Collar Screw 3/ 16 Shim Dial Figure 4-1: Adjusting the Nip © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 50 3. Install the incoming air supply to the filter outside rolls contact properly. the electrical end cabinet. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 51 You could be severely shocked, be electrocuted, or get your fingers caught in the drive mechanisms. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 52 8. Lock settings in place by tightening the large knurled locking rings. 9. Replace the cabinet covers if no further adjust- Figure 4-5: Adjusting the Air Cylinder Flow ments are needed. Controls © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 53 2. Using the grease gun, lubricate each grease fitting (0) 1844 202 440 or fax: +44 (0) 1844 202 441. (shown in Figure 4-5) with one squirt of high tem- perature grease. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 54 • Check for insufficient main roll stuttering, jerking, or pressure excessive noise from the drive side of the laminator. Hints: • Increase chain tension, decrease unwind brake tension. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 55 This warranty is the only 2. Damage to the machine caused by lifting, tilting, warranty made by GBC Pro-Tech and cannot be modi- and/or any attempt to position the machine other fied or amended.
- Page 56 Warranty ORCA-I SP Operation Manual Blank page. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 57 (0.5 m at 700 kPa). Warning: if air supply exceeds 100 psi and is less than 120 psi, the pressure booster must be adjusted. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 58 Specifications ORCA-I SP Operation Manual Blank page. © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 59 Isopropyl alcohol Technical support Call 1-800-236-8843 Laminating material Laminating opening Laminating rolls Unpacking Laminating speeds Crate Lubrication Upper main roll Upper pull roll Main rolls © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
- Page 60 Index ORCA-I SP Operation Manual Vacuum table Warnings and cautions Warranty © GBC Pro-Tech 1998 April EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
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