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Kohler LOMBARDINI 425-2 Workshop Manual

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Table Of Contents

Table of Contents

Table of Contents
Safety Regulation
Regulations for Lifting the Engine
General Remarks and Safety Information
General Safety During Operating Phase
Safety and Enviromental Impact
Information and Safety Signals
Explanation of the Safety Pictograms that Can be Found on the Engine or in the Workshop Manual
Indications Regarding the Points on the Engine Where the Safety Pictograms Are Placed
Technical Information
Manufacturer and Motor Identification Data
Technical Specifications
Overall Dimensions
Performance Diagrams
Possible Causes and Trouble Shooting
Routine Engine Maintenance
Prescribed Lubricant
ACEA Regulations - Sequences
API/MIL - Sequences
Lubricant
Disassembly of the Engine
Extracting Fuel Injectors
Extraction of Flywheel Side Main Bearing
Removing the Flywheel
Extracting Crankcase Bushes
Extracting the Oil Pressure Indicator Plug
Extraction of Crankshaft Gear
Extraction of the Camshaft Gear
Checks and Overhaul
Cylinders Heads
Valves - Guides - Seats
Cylinders
Rocker Arms
Valves and Springs
Connecting Rods
Piston Rings - Pistons - Piston Pins
Crankshaft
Camshaft
Central Main Bearings
Fuel Pump Push-Rod
Injection Pump Plug Nuts and Control Rods
Oil Pump
Tappets and Push Rods
Governor Lever and Spring
Injection Equipment
Checking Injection Pumps
Fuel Circuit
Injection Pump Setting
Injection Pumps
Assembly of Injection Pumps
Testing Air Tightness
Checking and Setting the Injectors
Disassembly and Re-Assembly of Injectors
Injectors
Electrical Equipment
Plant Specifi Cations
Checking Electrical Equipment
Checking the Alternator
Engine Assembly
Central Main Bearings
Preparing the Crankcase
Crankshaft
Crankshaft End Float
Main Bearings - Flywheel Side
Camshaft
Governor Tie Rod Adjustment
Oil Pump
Pulley and Flywheel
Timing Cover
Connecting Rods
Cylinders
Pistons
Checking Injector Protrusion
Cylinder Heads
Valve Clearance
Injection Pumps
Injection Check
Electric Shut off
Feed Pump
Injectors and Injector Pipes
Oil Filter
Engine Testing
Speed Adjustment
Checking Oil Pressure
Checking for Oil Leaks
Dyno Testing of Engine
Storage
How to Prepare the Engine for Operation
Special Tools
Quick Reference Charts
Adjustments
Couplings
Tightening Torques
Table of Tightening Torques for Standard Screws (Coarse Thread)
Table of Tightening Torques for Standard Screws (Fine Thread)

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WORKSHOP MANUAL

25 LD

330-2 - 425-2

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Kohler LOMBARDINI 425-2 Workshop Manual

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