TAWI Mobile Order Picker User Manual
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TAWI Mobile Order Picker User Manual

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TAWI Mobile Order Picker Compact

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Summary of Contents for TAWI Mobile Order Picker

  • Page 1 User manual for TAWI Mobile Order Picker Compact...
  • Page 2 Declaration of Conformity According to 2006/42/EG Annex IIA This manual and the Declaration of conformity is only valid when using TAWI authorised tools. Manufacturer TAWI AB Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden Authorised representative Name: Company: Address: Machine description...
  • Page 3 SS-EN 13001-2:2004 + A3:2009 Cranes - General design - Part 2: Load effects • SIS – CEN/TS 13001-3:2004 Cranes – General design – Part 3-1: Limit states and proof of competence of steel structures Date: Place: Kungsbacka, SWEDEN Signature: Thomas Bräutigam, CEO TAWI Holding Signature: David Ranfalk, Responsible for the technical dossier...

  • Page 4: Table Of Contents

    Contents Safety & important information Markings and labels on TAWI Mobile Order Picker Compact WEEE, RoHS and REACH Do not make modifications 2 Warranty 3 Overview 4 Quick start Unboxing instructions Install suction foot Working area 5 User instructions Control panel...

  • Page 5: Safety & Important Information

    Stickers and labels are explained in this chapter and information is provided about directives that TAWI follows. This manual and the Declaration of Conformity is only valid when using TAWI authorised tools. WARNING: Risk of personal injuries or major material damages.
  • Page 6 Any part of the lifter or accessories that show signs of wear or other damage must be replaced immediately. The lifter must not be used before the damaged part is replaced. A damaged power cord may only be replaced by TAWI authorised service technicians. •...
  • Page 7 The lifter is certified as a unit together with a specific tool. If the tool is changed, this must be checked with TAWI. If a tool is used that is not authorised by TAWI, a new final certification of the complete lifter must be implemented.

  • Page 8: Markings And Labels On Tawi Mobile Order Picker Compact

    1 • SAfETy & IMPORTANT INfORMATION Markings and labels on TAWI Mobile Order Picker Compact Identification plate, MOP Compact Identification plate, tool Model/Type: Max load: Serial no.: Prod. year: TAWI AB Transportgatan Box 10205 SE-434 23 www.tawi.com Kungsbacka SWEDEN info@tawi.se...
  • Page 9 SAfETy & IMPORTANT INfORMATION• 1 RELEASE LOAD LOWER This symbol shows operator handle use. Read the manual before using the lifter! This symbol precedes stated max Warning! Stand clear of load capacity. Never exceed the moving parts! indicated max load capacity!

  • Page 10: Weee, Rohs And Reach

    Mobile Order Picker Compact (MOP Compact) TAWI lifters or accessories must be carried out by TAWI authorised staff. If TAWI is no longer in business and there is no successor interested in carry on the business, the user may perform a modification/al- teration to a MOP Compact lifter.

  • Page 11: Warranty

    Mobile Order Picker Compact. TAWI If a Mobile Order Picker Compact is used according to all instructions in this manual it will TAWI perform well for many years. TAWI offers a one-year limited guarantee, excluding transportation charges, provided that the lifter has been used under normal working conditions and in accordance with the instructions in this manual.

  • Page 12: Overview

    3 • OVERVIEW 3 Overview Mobile Order Picker Compact is a mobile lifter that provides lifting and transportation aid for loads TAWI up to 35 kg (80 lbs) by using vacuum. Mobile Order Picker Compact can be picked up and moved TAWI with any kind of forklift or fork truck.
  • Page 13 OVERVIEW• 3 This table presents information about Mobile Order Picker Compact. TAWI Model Lifting 35 kg/ capacity (kg)/(Ibs) 77 Ibs Arm tube ø (mm) Stroke vacuum lifter (mm) 1340 Stroke Tower (mm) Noise level, Idle (dB) Noise level, In operation (dB)
  • Page 14 3 • OVERVIEW Center of gravity The center of gravity of the unit is illustrated below. Disposition from the left (a) 575 mm Disposition from the bottom (b) 550 mm Disposition from the rear (c) 300 mm • The max lifting capacity of the external fork system will be reduced with the weight of the lifter. Pay attention to the center of gravity of the lifter, so the external fork system is not overloaded.

  • Page 15: Quick Start

    QUICK START• 4 4 Quick start This chapter presents how to fasten tools and equipment and install the Mobile Order Picker TAWI Compact lifter before first use. for more instructions see the movie: https://www.youtube.com/watch?v=ppRlJmy7AC0 The lighting in the place of installation must be adequate, during installation and operation.
  • Page 16 4 • QUICK START 2. Connect the unit power connector (d) to the Power pack connector (c) in order to restore main supply power for the unit and make it operational. 3. Remove the two top boards (e) and any protecting padding (f) from the pallet (g) on top of the forks.

  • Page 17: Install Suction Foot

    • Make sure to use the correct torque for the bolts when installing the suction foot. Do not over- or undertighten. Air leakage may occur otherwise, reducing lifting capacity. VM30 VM50 VM40 VM60 VM80 VM100 VM120 VM180 VM270 • Tools that will fit Mobile Order Picker Compct is VM30 and VM40. TAWI...

  • Page 18: Working Area

    4 • QUICK START Working area The grey area of the illustration below shows the permitted work area of the articulating arm. There is an option to retrofit a work area limiter that facilitates operations when the movement of the articulating arm can be restricted.

  • Page 19: User Instructions

    USER INSTRUCTIONS• 5 5 User instructions This chapter describes how to operate the Mobile Order Picker Compact. TAWI Control panel The control panel is equipped with push buttons that allow the user to integrate with the lifter. A. Emergency stop B.

  • Page 20: Start Lifter

    See Weekly inspections by operator on page 34, Quarterly inspections by inhouse maintenance on page 34 and Yearly inspections by TAWI authorised service technician on page 1. Press the main switch on the control panel to turn the power on (h).

  • Page 21: Move Lifter

    USER INSTRUCTIONS• 5 Move lifter To enable transportation of the lifter to desired work area, the lifter has been equipped with adaptable fork tunnels that enables adjustment to interface any fork system. Once it has reached desired work area the external fork system can either be removed from the lifter or, the lifter can be lowered into transport mode and be operated with the external fork system attached.

  • Page 22: Raise And Lower Tower

    5 • USER INSTRUCTIONS • Make sure the articulating arm is attached to the safety lock before moving the lifter. • The suction head must be raised to the highest position and secured in locked position during transportation. • During any moving operation of the lifter, the pump must be switched off and the unit must be in transport mode.

  • Page 23: Use Lifter

    USER INSTRUCTIONS• 5 Use lifter Review and perform relevant inspections. See Service & maintenance on page 33. The lifter can be used in two ways depending on the distance between loads operations. Option 1 - Using lifter more rarely and with some distance between operations 1.
  • Page 24 5 • USER INSTRUCTIONS How to use the operating handle and suction head: On the operating handle (m) there are four bottons, which are also on the control panel, so that the lift can be manage in a more flexible way when beeing used. (b) - Pump switch button starts the pump.

  • Page 25: Charge Battery

    • Maintenance instructions must be followed. • The service record must be accessible for inspection. • Use only original TAWI parts. • The jib arm includes a safety valve. The valve automatically closes if the power fails and the load sinks to the floor in a controlled manner.
  • Page 26 5 • USER INSTRUCTIONS • A damaged power cord could cause electrical shock. • Never touch any parts inside the battery pack when charging. Touching electrical parts can cause an electric shock. • Never move unit while charger is connected to unit. •...

  • Page 27: Change Battery Pack

    USER INSTRUCTIONS• 5 Change battery pack To change the battery pack, follow the steps described on the following pages. Elevate the unit approximately 200mm. Extend the stabilisers (a) by pressing the park mode button (see page 19) on control panel. Remove the front covers (b) and store them somewhere safe, they will need to be reattached later in the process.
  • Page 28 5 • USER INSTRUCTIONS Disconnect the main battery cable (d) from the power pack (e). Grab end of fork members by hand and wiggle the pack from side to side to pull the pack out appr. 100 mm. Raise the power pack slightly by using a fork lift or pallet jack.
  • Page 29 USER INSTRUCTIONS• 5 Elevate the unit approximately 200 mm. Open the access hatch. Remove the power pack quick change support legs (h) from the unit and reattach them to the access hatch, make sure the power pack is secured to the unit and will not come lose.

  • Page 30: Clean Suction Foot Filter

    5 • USER INSTRUCTIONS Clean suction foot filter The suction foot air filter should be cleaned regularly (once a week, more often if the environment requires). 1. Remove the suction foot. 2. Carefully clean the air filter using reduced compressed air. 3.

  • Page 31: Change Position Og The Jib Arm

    USER INSTRUCTIONS• 5 Change position of the jib arm The articulating arm can be fastened in three different positions to accommodate different operating environments. 1. Choose one of the three mounting positions depending on the operational requirements and on which side of the lifter the user is most likely to operate on, see Mounting position on page 12. 2.

  • Page 32: Change Position Of The Outer Arm

    5 • USER INSTRUCTIONS Change position of the outer arm The outer arm on Mobile Order Picker Compact can be installed in a position that allow 360 TAWI rotational degrees by reducing the lifting height capacity with approximately 350 mm.

  • Page 33: Service & Maintenance

    The use of non-original spare parts invalidates the warranty and can cause risk of personal injury and damage to the unit. • If the battery needs to be replaced, either order a new battery pack from TAWI or make sure that an original battery is used. If assistance is needed, contact TAWI.

  • Page 34: Inspections

    2. Check the lift and articulating arm for signs of damage/wear. 3. Check that bolts and pins are tightened and in place. 4. Check the vacuum level in the system by using the TAWI vacuum level test plate (article number: 610990) Yearly inspections by TAWI authorised service technician 1.

  • Page 35: Troubleshoot

    TROUBLESHOOT• 7 7 Troubleshoot This chapter provides information on how to investigate or rectify problems that may occur. Actions marked with (*) must be carried out by TAWI or a TAWI authorised service technician. Problem Likely caused by Action required Reduce load.
  • Page 36 7 • TROUBLESHOOT Problem Likely caused by Action required Main switch is turned off. Turn main switch on. Motor circuit breaker has tripped. Check electrical parts and reset circuit breaker. Let the vacuum pump cool down and verify that air PTC relay has tripped flow is sufficient.

  • Page 37: Codes On The Battery Status Display

    TROUBLESHOOT• 7 Codes on the battery status display Message Action required The lifter is shut down and needs charging. Charge A. The battery needs charging. immediately. B. N/A C. N/A D. N/A E. N/A f. Sleepmode (follows a preset period of inactivity, the function is there to Restart the lifter.
  • Page 38 It is reproduced from the master TyPE certificate produced by the manufacturers and specified below. Product: TAWI Mobile Lifters TAWI AB, BOX 10205, 434 23 KUNGSBACKA, SWEDEN Manufacturer: Type of tool/special project: Serial number: The product is tested according to Machine Directive 2006/42/EG with Safe Working Load (SWL):...
  • Page 39 Appendix II Inspection record. Keep the last page empty for copying in case records run out. Inspection record Update the inspection record after each yearly inspection. Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed:...
  • Page 40 Inspection record Update the inspection record after each yearly inspection. Date: Stamp of approval Signed: Date for next service: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval...
  • Page 41 Inspection record Update the inspection record after each yearly inspection. Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed:...
  • Page 42 Mobile Order Picker Compact. TAWI Spare parts for Mobile Order Picker Compact are listed in the table below. find TAWI your model in the top row, with relevant spare parts listed in the column below. The explosion chart on next page shows all the spare parts listed in this table.
  • Page 44 Appendix IV Electrical schedule Description CON1 Charging connector 80A CON2-CON3 Power connector 160A CON4 Motor connector 160A B1-B4 Battery 12V 180Ah fuse 250A Motor vacuum pump M2-M3 Actuator for tower M4-M5 Actuator for parking legs Buzzer Start relay vacuum pump LS1-LS2 Limit switch parking actuator LS3-LS4...
  • Page 46 TAWI AB Box 102 05 Transportgatan 1 434 23 Kungsbacka Tel: +46 (0) 300 -185 00 Fax: +46 (0) 300 189 90 info@tawi.com...

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