TAWI CR80 User Manual And Spare Parts List
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TAWI CR80 User Manual And Spare Parts List

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User manual and spare
part list for CR80 (ENG)
Manual CR80 GB update 2019.indd 1
2019-09-11 14:18:42

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Summary of Contents for TAWI CR80

  • Page 1 User manual and spare part list for CR80 (ENG) Manual CR80 GB update 2019.indd 1 2019-09-11 14:18:42...
  • Page 2 Declaration of Conformity According to 2006/42/EG Annex IIA This manual and the Declaration of conformity is only valid when using TAWI authorised tools. Manufacturer TAWI AB Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden Authorised representative Name: Company: Address: Machine description...
  • Page 3 The main part of this is to make sure that the lifter complies to Verification of stability - Part 16: Pedestrian-propelled trucks and to perform a risk analysis. TAWI AB, Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden Manufacturer Authorised representative...

  • Page 4: Table Of Contents

    Contents Safety & important information WEEE, RoHS and REACH Do not make modifications Markings and labels on the CR80 2 Warranty 3 Overview Loading 4 Quick start Fasten tools on the sleigh Torques to apply 5 User instructions Start the lifter...

  • Page 5: Safety & Important Information

    Stickers and labels are explained in this chapter and informa- tion is provided about directives that TAWI follows. This manual and the Declaration of conformity is only valid when using TAWI authorised tools. WARNING: Risk of personal injuries or major material damages.
  • Page 6 • Make sure to load according to the load diagrams including y-distances. See Labels on TAWI CR80 on page 09 and Loading on page 14. •...
  • Page 7 The lifter is certified as a unit together with a specific tool. If the tool is changed, this must be checked with TAWI. If a tool is used that is not authorised by TAWI, a new final certification of the complete lifter must be implemented.

  • Page 8: Weee, Rohs And Reach

    Appropriate changes to the capacity stickers, labels and user manual must be made, see Markings and labels on the TAWI CR80. A permanent and visible label must be fastened on the lifter that states how the lifter has been modified/altered together with the date it was performed.
  • Page 9 See Loading on page 14. x and y-distances. See Loading on page Note that this sample sticker has no num- bers on the axes, see the real sticker for numbers on your model. Manual CR80 GB update 2019.indd 9 2019-09-11 14:18:43...
  • Page 10 Always transport the lifter with the load Disconnect power supply before LOWERED servicing. Label on the Coregripper tool Sticker explaining handling and usage of the Coregripper tool. Manual CR80 GB update 2019.indd 10 2019-09-11 14:18:43...

  • Page 11: Warranty

    CR80 TAWI If a CR80 is used according to all instructions in this manual it will perform well for many years. TAWI TAWI offers a one year limited guarantee, excluding transportation charges, provided that the lifter has been used under normal working conditions (one shift and then recharged) and in accordance with the instructions in this manual.

  • Page 12: Overview

    3 Overview CR80 provides lifting and transportation aid for loads up to 80kg (176lbs). The lifter can be TAWI equipped with different tools that have battery driven lifting and lowering capabilities. The user moves the lifter by pushing it, and prevents it from moving when stationary with the aid of brakes.
  • Page 13 Lifts per 80kg charge (76lbs), 1m (39.3in), x 100 times Up and Joystick, variable speed down motions Front Fixed wheels Brake Rear wheels separately braked system Overload Incorporated in circuit load protection Manual CR80 GB update 2019.indd 13 2019-09-11 14:18:43...

  • Page 14: Loading

    The graphs in the load diagrams display allowed x-distances and the text above each load diagram presents allowed y-distances. CR80 Illustration of x and y-distances Load diagram CR80 Valid for y-distances between 0-2000mm (0-79in). Manual CR80 GB update 2019.indd 14 2019-09-11 14:18:43...

  • Page 15: Quick Start

    Make sure the screws are dimensioned to Tool attachment for Type Torque (Nm, carry the weight of the tool plus the max model class 8.8) (ft/lb) load. CR80 10 Nm (7.3 ft/lb) Manual CR80 GB update 2019.indd 15 2019-09-11 14:18:44...

  • Page 16: User Instructions

    Review and perform relevant inspections. See Daily inspections by operator on page 23, Quarterly inspections by inhouse maintenance on page 24 and Yearly inspections by TAWI authorised service technician on page 24. 1. Push the joystick up or down to turn on the unit.
  • Page 17 CR80. 4. When the battery is charged, pull the power cord out of the electric outlet and unplug from charger inlet on trolley. 5. Make sure to secure the lid properely. 100-240V Manual CR80 GB update 2019.indd 17 2019-09-11 14:18:44...

  • Page 18: Battery Charging Indicator

    There are two different brake options depending on the model of the lifter; rear wheels separately braked or central brake. Rear wheels separately braked Engage or disengage the brakes on both rear wheels. A. Neutral B. Brake Always apply brakes when loading and unloading. Manual CR80 GB update 2019.indd 18 2019-09-11 14:18:44...

  • Page 19: Operating Tools

    B. Push joystick lever downwards to lower Battery status display The battery status is indicated by the number of lit bars in the battery status display. Always charge when bars reach 50% level. Manual CR80 GB update 2019.indd 19 2019-09-11 14:18:44...
  • Page 20 Make sure that the load is stable and is secured on the general tool. • Make sure the general tool is loaded according to load diagrams, see Loading on page 14. • Always transport a load in a lowered position. Manual CR80 GB update 2019.indd 20 2019-09-11 14:18:44...
  • Page 21 6. Raise the reel approximately 20cm (7.8in) from ground level to check that the core is gripped safely. Make sure nobody is close to the lifter when preparing to rotate the reel. Manual CR80 GB update 2019.indd 21 2019-09-11 14:18:44...
  • Page 22 Make sure brakes are applied to the rear wheels when handling the reel. 2. Disengage the gripping jaws by putting the extractor handle back in its slots. 3. Manually push the reel onto the shaft. Manual CR80 GB update 2019.indd 22 2019-09-11 14:18:44...

  • Page 23: Service & Maintenance

    In order to deal with the lifter’s cables and wiring, a good knowledge of electricity and TAWI electrical schedules of the lifters is required. • If the battery needs to be replaced, either order a new battery pack from TAWI or make sure that an original battery is used. If assistance is needed, contact TAWI. •...

  • Page 24: Torques

    2. Check all screws and nuts for damage/wear. 3. Check belt for wear and other damages. Yearly inspections by TAWI authorised service technician 1. Check that CE mark and serial number on the identification plate are visible. 2. Make sure all screws and nuts are tightened according to Torques to apply on page 15.
  • Page 25 4. Attach the new belt to the chassis shaft. Install the other part of the belt to the sleigh shaft and mount all screws. • Move the platform into the lowest position before starting with the belt charge. • Make sure that belt is wounded up in cor- rect direction when changed. Manual CR80 GB update 2019.indd 25 2019-09-11 14:18:44...

  • Page 26: Troubleshoot

    7 Troubleshoot This chapter provides information on how to investigate or rectify problems that may occur. Actions marked with (*) must be carried out by TAWI or a TAWI authorised service technician. Main unit Problem Likely caused by Action required Main switch is turned off.
  • Page 27 Problem Likely caused by Action required Belt transmission is worn in an inap- Check belt and belt wheels for wear, replace if propriate way. needed.* Brake has been misused. Replace rear wheels. Manual CR80 GB update 2019.indd 27 2019-09-11 14:18:44...

  • Page 28: Tools And Accessories

    Loading roller Fold up platform 500x440mm Suitable for all platforms except the fold up (19.6x17.3in) (LxW) platforms. Rotating plate for V-block V-block Suitable for all platforms with stainless steel Suitable for all platforms. Manual CR80 GB update 2019.indd 28 2019-09-11 14:18:45...
  • Page 29 Tube fork L=600mm (L=23.6in) Fork for shafts Coregripper Ø76 Coregripper Ø152 Boom L=500mm (L=19.6in) Boom L=1000mm (L=39.3) Manual CR80 GB update 2019.indd 29 2019-09-11 14:18:45...
  • Page 30 It is reproduced from the master TYPE certificate produced by the manufacturers and speci- fied below. Product: Protema lifter 17-SKM-CM-0100 Certificate type: TAWI AB, BOX 10205, 434 23 KUNGSBACKA, SWEDEN Manufacturer: Type of tool/special project: Serial number: The product is tested according to Machine Directive 2006/42/EG with Safe Working Load (SWL): SWL:...
  • Page 31 Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Manual CR80 GB update 2019.indd 31 2019-09-11 14:18:45...
  • Page 32 Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Manual CR80 GB update 2019.indd 32 2019-09-11 14:18:45...
  • Page 33 Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Date: Stamp of approval Signed: Next inspection date: Manual CR80 GB update 2019.indd 33 2019-09-11 14:18:45...
  • Page 34 Battery Indicator 24.0V 8EBA15 Key for chain sprocket 8027105 Belt roll part A Ø70x53 Accetal (White) 881011 Shaft, belt roll Ø6x40 EN 1.4301 881110 Belt roll part B Ø40x42,5 Accetal (White) 881012 Manual CR80 GB update 2019.indd 34 2019-09-11 14:18:46...
  • Page 35 Joystick, JC120 8713061 Cable electric, joystick 8713886 Screw MC6S M3x16 MC6S M3x16 A4 Bearing Accetal (Black) H1FM 1012 10 1 Plastic washer 10,5x18x1,5 PA (White) 621105 Sealing, lid 3x10 Cellular rubber 888016 Manual CR80 GB update 2019.indd 35 2019-09-11 14:18:46...
  • Page 36 Manual CR80 GB update 2019.indd 36 2019-09-11 14:18:46...
  • Page 37 Manual CR80 GB update 2019.indd 37 2019-09-11 14:18:46...
  • Page 38 TAWI AB Box 102 05 Transportgatan 1 434 23 Kungsbacka Tel: +46 (0) 300 -185 00 Fax: +46 (0) 300 189 90 info@tawi.se Manual CR80 GB update 2019.indd 38 2019-09-11 14:18:46...

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