ITW SIMCO ION Cleanflex Easy Installation And Operating Instructions Manual

ITW SIMCO ION Cleanflex Easy Installation And Operating Instructions Manual

Air ionizing gun
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Cleanflex Easy
Air Ionizing Gun
INSTALLATION AND OPERATING INSTRUCTIONS
IC lea nflex Easy
5 2 0 1 3 2 3 R e v B

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Summary of Contents for ITW SIMCO ION Cleanflex Easy

  • Page 1 Cleanflex Easy Air Ionizing Gun INSTALLATION AND OPERATING INSTRUCTIONS IC lea nflex Easy 5 2 0 1 3 2 3 R e v B...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY WARNINGS ................1 2. DESCRIPTION .................. 2 3. SPECIFICATIONS ................3 4. INSTALLATION.................. 5 4.1 Control .........................5 4.2 General .........................5 4.3 Power and Compressed Air Supply ................6 4.4 Connection To An External LPS Certified Power Supply ..........6 5.
  • Page 3: Safety Warnings

    1. SAFETY WARNINGS PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL The following safety guidelines must be observed in order to prevent physical injury and damage to objects or to the static neutralizing bar itself: This instruction manual uses symbols to identify dangerous situations as follows: NOTE –...
  • Page 4: Description

    2. DESCRIPTION The Cleanflex Easy ionization gun is a compressed air gun designed to clean electrostatically charged surfaces or parts. The gun produces a flow of air rich in positive and negative ions. When directing this air flow to an electrostatically charged surface, an exchange of electrons takes place, so that the surface is neutralized during blowing clean.
  • Page 5: Specifications

    3. SPECIFICATIONS Input Voltage 24 VDC ±3V Input Current 0.5A max Input Connection M12, female, 5 pole Inputs Pressure 1-7 bar (15-100 psi) clean and free from moisture and oil Connections Quick disconnect type for hose Ø8 mm [5/16”] Output Voltage Internally generated Air Consumption See Table 1, Chapter 4.4...
  • Page 6 Figure 2: Cleanflex Easy Dimensions Figure 3: Air Consumption Cl ea nflex Ea sy 5 2 0 1 3 2 3 R e v B...
  • Page 7: Installation

    4. INSTALLATION WARNING – • Disconnect the power supply before carrying out any work on the unit • The electrical installation must be carried out by an electrical engineer with the relevant training and qualifications • The Cleanflex Easy may only be used indoors and only for light industrial applications •...
  • Page 8: Power And Compressed Air Supply

    NOTE – The blow-off force is reduced to 80% when using the spiral hose. 4.3 Power and Compressed Air Supply • Make sure that the Cleanflex Easy is supplied with clean, moisture and oil- free compressed air. • Make sure that the compressed air connection and the 24V power supply are within reach of the connecting hose and connecting cable.
  • Page 9: Operation

    5. OPERATION Product Safety The following safety guidelines must be observed in order to avoid injuries and damage to objects or the Cleanflex Easy. WARNING – • Electrical installation must be carried out by a qualified electrician in accordance with national and local regulations •...
  • Page 10: Commissioning

    WARNING – The device loses its warranty if: • Without prior written approval, changes, adjustments, etc. have been made or non-original parts have been used for repair • Dirty compressed air has been used • The Cleanflex internal parts have become wet and the electronics have become defective •...
  • Page 11: Operational Check

    Figure 5: The 4 Positions of the Head Figure 6: Positions In Which The Cleanflex Can Be Used Operational Check During use, the LED indicator lights up green continuously. If the LED indicator continues to flash (1x per 3 seconds) with the trigger pressed, the compressed air pressure is too low (<0.5 Bar).
  • Page 12: Maintenance

    6. MAINTENANCE WARNING – • When working on the equipment, the equipment must be voltage-free • Electrical installation and maintenance must be carried out by a qualified electrician General • Ensure that the gun is kept clean and dry • Check the connection cable and compressed air hose periodically for damage •...
  • Page 13: Troubleshooting

    7. TROUBLESHOOTING • When working on the equipment, the equipment must be voltage-free; • The electrical installation must be carried out by an electrical engineer with the relevant training and qualifications Signal Problem Cause Solution Power supply defective No power Power supply not connected Restore power supply LED not lit...
  • Page 14: Parts And Accessories

    8. PARTS AND ACCESSORIES 5052009 Replacement power supply, 120V 5052010 Replacement power supply, 230V Cl ea nflex Ea sy 5 2 0 1 3 2 3 R e v B...
  • Page 15: Warranty And Service

    9. WARRANTY AND SERVICE Simco-Ion will, under this warranty, repair or replace any equipment that proves, upon our examination, to have become defective within one year from the date of purchase. The equipment being returned under warranty should be shipped by the purchaser to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid and insured for its replacement cost.
  • Page 16 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2021 Simco-Ion. Printed in the U.S.A. IC lea nflex Easy 5 2 0 1 3 2 3 R e v B...

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