Table Of Contents - Zapi COMBIACX User Manual

1 INTRODUCTION ...................................................................................................................5
2 SPECIFICATION................................................................................................................... 6
2.1 Technical specifications COMBIACX / ACEX............................................................. 6
2.2 Technical specifications COMBIACX Power / ACEX Power ...................................... 6
2.3 Block diagrams ........................................................................................................... 7
2.3.1
2.3.2
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT ...... 8
3.1 Digital inputs ............................................................................................................... 8
3.1.1
3.1.2
3.1.3
3.2 Analog unit ................................................................................................................. 8
3.3 Other analogue control unit ........................................................................................ 9
3.4 Analog motor thermal sensor input............................................................................. 9
3.5 Speed feedback ....................................................................................................... 10
4 INSTALLATION HINTS ...................................................................................................... 11
4.1 Material overview ..................................................................................................... 11
4.1.1
4.1.2
4.1.3
4.2 Installation of the hardware ...................................................................................... 12
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.3 Protection and safety features.................................................................................. 18
4.3.1
4.3.2
4.4 EMC ......................................................................................................................... 19
4.5 Various suggestions ................................................................................................. 21
5 OPERATIONAL FEATURES .............................................................................................. 22
5.1 Diagnosis.................................................................................................................. 22
6 DESCRIPTION OF THE CONNECTORS ........................................................................... 23
6.1 Connectors of the logic............................................................................................. 23
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
7 DESCRIPTION OF POWER CONNECTIONS .................................................................... 26
8 DRAWINGS......................................................................................................................... 27
8.1 Mechanical drawing COMBIACX.............................................................................. 27
8.2 Mechanical drawing ACEX ....................................................................................... 28
AFCZP0BC - COMBIACX & ACEX - User Manual
Contents
Traction control............................................................................................. 7
Pump control ................................................................................................ 7
DI0 ÷ DI10 technical details - 24 V system ................................................. 8
DI0 ÷ DI10 technical details - 36/48 V system ............................................ 8
Microswitches ............................................................................................... 8
Connection cables ...................................................................................... 11
Contactors .................................................................................................. 11
Fuses.......................................................................................................... 12
Positioning and cooling of the controller..................................................... 12
Wirings: power cables ................................................................................ 12
Wirings: CAN connections and possible interferences............................... 13
Wirings: I/O connections............................................................................. 15
Connection of the encoder ......................................................................... 16
Main contactor and key connection ............................................................ 17
Insulation of truck frame ............................................................................. 17
Protection features ..................................................................................... 18
Safety Features .......................................................................................... 19
CNA external connector ............................................................................. 23
CNB external connector ............................................................................. 24
CNC external connector ............................................................................. 24
CND external connector ............................................................................. 25
CNE internal connector .............................................................................. 25
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