ACV E-Tech S 160 Installation Operation & Maintenance

ACV E-Tech S 160 Installation Operation & Maintenance

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E-Tech S
160 - 240 - 380
Installation,
Operation &
Maintenance
Instructions for the User and the Installer
EN
A1007842_664Y8000 • A

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Summary of Contents for ACV E-Tech S 160

  • Page 1 E-Tech S 160 - 240 - 380 Installation, Operation & Maintenance Instructions for the User and the Installer A1007842_664Y8000 • A...
  • Page 2: Table Of Contents

    Table of Contents General Information ........3 Sizing of supply wires ............14 Control Circuit Terminal .............14 Meaning of Symbols ............4 What to Check on a Regular Basis ........4 Commissioning ..........15 Boiler Marking ............... 4 Safety Instructions for starting up ........15 User’s Guide ............5 Checks and setup before start up ........15 Filling the system ..............15...
  • Page 3: General Information

    • The manufacturer declines all liability for • In spite of the strict quality standards that ACV any damage caused as a result of incorrect applies to its appliances during production, installation or in the event of the use of appliances inspection and transport, faults may occur.
  • Page 4: Meaning Of Symbols

    Safety valve connected to the sew- (S/N) of the appliance are indicated on its age system rating plate and must be provided to ACV in case of warranty claim. Failure to do so will Connection to the sewage system make the claim void.
  • Page 5: User's Guide

    230 Volt. ON/OFF switch - to start and stop the appli- • The E-Tech S 160 / 240 / 380 three-phase mod- ance. els are supplied with 400 Volt. 6 & 7 Power level switches - The control panel is comprised of two switches that allow the user to select the power of the appliance.
  • Page 6: Technical Specifications

    ELECTRICAL CHARACTERISTICS The maximum power can be adjusted for all models by acting on the control panel switches. Models Level 1 Level 2 E-Tech S 160 single phase and three-phase 9,6 (66%) 4,8 (33%) E-Tech S 240 three-phase 14,4 (50%)
  • Page 7 Technical Specifications HYDRAULIC CHARACTERISTICS E-TECH S Main Characteristics Capacity (primary) Capacity (DHW) Total capacity Primary circuit expansion vessel volume 2 X 8 Heating connection Ø 1” [F] 1” [F] 1” [F] DHW connection Ø 3/4” [M] 3/4” [M] 1”1/2 [M] Auxiliary connection Ø...
  • Page 8: Recommendations For The Prevention Of Corrosion And Scaling In Heating Systems

    The combination of carbonates and carbon dioxide in ACV recommends using additives that keep the ox- the water results in the formation of scale on the hot ygen in solution in the water, such as Fernox (www.
  • Page 9: Installation

    Installation G3 REQUIREMENTS AND GUIDANCE Discharge pipe from safety valves Extract from “The Building Regulation G3” : The Building Regulation G3 requires that any discharge Discharge pipe D1 from an unvented system is conveyed to where it is visi- ble, but will not cause danger to persons in or about the 3.50 Safety devices such as temperature relief valves or building.
  • Page 10 Installation Discharge pipe D2 (c) if plastic pipes are used as branch pipes carrying discharge from a safety device they should be either 3.56 The discharge pipe (D2) from the tundish should: polybutalene (PB) to Class S of BS 7291-2:2006 or (a) have a vertical section of pipe at least 300mm cross linked polyethylene (PE-X) to Class S of BS long below the tundish before any elbows or bends in...
  • Page 11: Tools Required For The Installation

    Installation SAFETY INSTRUCTIONS FOR THE INSTALLATION General remarks Essential recommendations for the electrical safety • The connections (electrical, hydraulic) must be carried out in accordance with current applicable • Only an approved installer is authorized to carry standards and regulations. out the electrical connections.
  • Page 12: Package Contents

    At product reception and after removal of packaging, check the package contents and that the appliance is free of damages. Contents of the E-Tech S 160 - 240 - 380 • Electrical boiler • Installation, Operation and Maintenance Instructions •...
  • Page 13 Installation REMOVAL AND INSTALLATION OF THE RECOMMENDATIONS FOR THE ACCESS PANELS HYDRAULIC INSTALLATION Essential recommendations for safety • water output reach temperatures in excess of 60°C, which can cause scalding! It is therefore necessary to install a thermostatic mixing valve after the appliance. •...
  • Page 14: Heating Connection

    Installation DHW CONNECTION Typical installation with internal DHW tank Description 1. Isolating valve 2. Pressure reducing valve 3. Check valve 4. DHW expansion vessel 5. Safety valve 6. Drain valve E-Tech Booster 1h 1 2 3 7. Grounding 8. Draw-off tap 9.
  • Page 15: Safety Instructions For The Electrical Installation

    For protection against overheating, it is neutral. advisable to place an external positive E-Tech S 160 Mono Phase : the power circuit must • safety power cut-out, controlled by the be connected using one phase (1 x 230 V) + neu- boiler safety thermostat.
  • Page 16 Installation ELECTRICAL CONNECTION : E-TECH S 380 ELECTRICAL CONNECTION : E-TECH S 240 Connecting the accessories Connecting the accessories The electrical accessories are connected to the numbered The electrical accessories are connected to the numbered terminals shown on the diagram below. terminals shown on the diagram below.
  • Page 17: Commissioning

    Commissioning SAFETY INSTRUCTIONS FOR STARTING UP TOOLS REQUIRED FOR STARTING UP Essential recommendations for safety • The components inside the boiler may only be accessed by an approved installer. • Set the water temperature in accordance with usage and local plumbing codes. •...
  • Page 18: Starting The Boiler

    3. Check all the connections for leaks. Commissioning Cold water Hot water FILLING THE HEATING CIRCUIT Heating circuit lling procedure 1. Open boiler front panel (refer to applicable procedure in the manual). 2. Open the isolating valves (1). 3. Make sure that the drain valve (3) is tightly closed.
  • Page 19: Maintenance

    Maintenance RECOMMENDATIONS FOR THE BOILER Essential recommendations for the correct operation of the appliance MAINTENANCE • It is recommended to have the boiler Essential recommendations for the electrical serviced at least once a year or every safety 1,500 hours by a qualified technician, preferably at the start of the heating •...
  • Page 20: Draining The Boiler

    Maintenance DRAINING THE BOILER DRAINING THE BOILER Essential recommendations for safety • Before draining the DHW tank, drain the heating (primary) circuit or bring its pressure to 0 bar. • Water flowing out of the drain valve may be extremely hot and could cause severe scalding. Keep people away from the hot water discharge.
  • Page 21: Boiler Maintenance

    Maintenance Before carrying out any work on the system ensure that the boiler is cool and all electrical supplies are isolated. BOILER MAINTENANCE RESETTING THE HIGH LIMIT SAFETY THERMOSTAT Set-up conditions Set-up conditions Boiler shut down using the ON/OFF switch •...
  • Page 22 A1007842_664Y8000 • A...
  • Page 23 A1007842_664Y8000 • A...
  • Page 24 ACV International Oude Vijverweg, 6 B-1653 Dworp Belgium belgium.service@acv.com www.acv.com...
  • Page 25 E-Tech S 160 - 240 - 380 A1007842_664Y8000 • A...
  • Page 26 CLEARANCE Contents The boiler room must be large enough to allow proper access to the boiler. The following minimum distances around the boiler are required : ..............3 At the front 500 mm Above 300 mm On the heating circuit connections side 150 mm ..............4 This boilers can be connected to the heating circuit in...
  • Page 28 E-TECH S 160 Control - Commande - Besturing - Mando - Comando - Kontrol...
  • Page 30 E-TECH S 160 Power - Puissance - Vermogen - Potencia - Potenza - Leistung...
  • Page 31 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18 17 18...
  • Page 32 E-TECH S 240 Control - Commande - Besturing - Mando - Comando - Kontrol...
  • Page 34 E-TECH S 240 Power - Puissance - Vermogen - Potencia - Potenza - Leistung...
  • Page 35 17 18 19 20 19 20 17 18 17 18 19 20 19 20 17 18 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20...
  • Page 36 E-TECH S 380 Control - Commande - Besturing - Mando - Comando - Kontrol...
  • Page 38 E-TECH S 380 Power - Puissance - Vermogen - Potencia - Potenza - Leistung...
  • Page 40 E-TECH S 160 - 240...
  • Page 41 Auxiliary connection DHW or for an op- Raccordement pour une boucle sanitaire Extra aansluiting voor veiligheidsventiel tional T&P valve. ou pour une soupape de sécurité addi- 2. 2. Elektrische aansluitingen tionnelle en option 2. Electrical support 3. 3. Bedieningspaneel 2. Support électrique 3.
  • Page 42 E-Tech S 380...
  • Page 43 General Information Safety valve (3 bar) Soupape de sécurité (3 bar) Veiligheidsventiel (3 bar) 2. Auxiliary connection DHW or for an op- 2. Raccordement pour une boucle sanitaire 2. 2. Extra aansluiting voor veiligheidsventiel tional T&P valve. ou pour une soupape de sécurité addi- 3.
  • Page 48 ACV International Oude Vijverweg, 6 B-1653 Dworp Belgium belgium.service@acv.com www.acv.com...

This manual is also suitable for:

E-tech s 240E-tech s 380

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