Advertisement

Quick Links

MODELS 2904P1, 2904P2 and 2904P4 IMPACTOOLS
Models 2904P1, 2904P2 and 2904P4 Impactools are designed for use in general
maintenance and production applications.
Ingersoll–Rand is not responsible for customer modification of tools for applications
on which Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with all regulations (local, state,
federal and country), that may apply to hand
held/hand operated pneumatic tools.
For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the
inlet with 3/8" (10 mm) inside diameter air supply
hose.
Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
Do not use damaged, frayed or deteriorated air
hoses and fittings.
Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged
label.
The use of a hose whip is recommended. A coupler
connected directly to the air inlet increases tool
bulk and decreases tool maneuverability.
For maximum performance, the coupler on the
wall should be the next size larger than the coupler
used on the tool. The coupler closest to the tool
should not be less than the proper air supply hose
size.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
 Ingersoll–Rand Company 2000
Printed in U.S.A.
INSTRUCTIONS FOR
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating
this tool.
Keep hands, loose clothing and long hair away
from rotating end of tool.
Note the position of the reversing lever before
operating the tool so as to be aware of the direction
of rotation when operating the throttle.
Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended
air pressure.
Tool shaft may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using
any tool if discomfort, tingling feeling or pain
occurs. Seek medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
Use only impact sockets and accessories. Do not
use hand (chrome) sockets or accessories.
Impact wrenches are not torque wrenches.
Connections requiring specific torque must be
checked with a torque meter after fitting with an
impact wrench.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
04576575
Form P7416
Edition 2
April, 2000
GB

Advertisement

Table of Contents
loading

Summary of Contents for Ingersoll-Rand 2904P1

  • Page 1 April, 2000 INSTRUCTIONS FOR MODELS 2904P1, 2904P2 and 2904P4 IMPACTOOLS Models 2904P1, 2904P2 and 2904P4 Impactools are designed for use in general maintenance and production applications. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.
  • Page 2: Warning Label Identification

    Do not overreach when operating this tool. USING THE POWER MANAGEMENT SYSTEM Models 2904P1, 2904P2 and 2904P4 Impactools incorporate a Power Management System that allows the Air wrenches are not torque control devices. Fasteners operator to select four power output settings. These...
  • Page 3 PLACING TOOL IN SERVICE LUBRICATION Do not mark any nonmetallic surface on this tool with customer identification codes. Such actions could affect Ingersoll–Rand No. 50 tool performance. MAIN LINES 3 TIMES AIR TOOL INLET SIZE Ingersoll–Rand No. 115–1LB for routine external lubrication of the impact mechanism through the Hammer Case Grease Fitting.
  • Page 4: Specifications

    Drive Impacts per Recommended Handle min. Torque Range Forward Reverse ft–lb ft–lb (Nm) (Nm) 2904P1 pistol grip 3/8” 1,500 25–200 [230 Max.] 230 [260 Max.] (34–272 [312 Max.] ) (312 [352 Max.] ) 2904P2 pistol grip 1/2” 1,500 25–190 [220 Max.] 220 [250 Max.]...
  • Page 5: Declaration Of Conformity

    (supplier’s name) 78192 Trappes Cedex France (address) declare under our sole responsibility that the product, Models 2904P1, 2904P2 and 2904P4 Impactools to which this declaration relates, is in compliance with the provisions of 98/37/EC Directives. By using the following Principle Standards: ISO8662, PNEUROP PN8NTC1 (1999 →...
  • Page 6 (TPA1714)
  • Page 7 Nameplate Power Management Dial ... . . 2112–A249 for 2904P1 ....2904P1–301 #♦...
  • Page 8 Inlet Clip Removal Tool ....2131–322 Grease (for lubrication when Anvil Assembly (for 2904P1) ....2112P–A626 disassembling and assembling the Anvil .
  • Page 9: Maintenance Section

    MAINTENANCE SECTION DISASSEMBLY Disassembly of the Square Drive Anvil Model 2904P1 and 2904P2 General Instructions Use a hooked wire to pull the Socket Retainer Spring Do not disassemble the tool any further than (37 or 40) out of the end of the Anvil (35 or 38).
  • Page 10 MAINTENANCE SECTION Disassembly of the Motor a work bench. This will loosen the Front Rotor Bearing so that it will drop out of the Front End Plate. Refer to Dwg. TPD1323. FRONT END PLATE When pulling, disassembling or assembling the motor, we recommend replacement of the Motor Gasket (7).
  • Page 11 MAINTENANCE SECTION to remove the Tilt Valve Seat (25E) from the Inlet Disassembly of the Throttle Mechanism Bushing. Refer to Dwg. TPD1327. HOOKED TOOL For ease of disassembly, we recommend using the Inlet TILT VALVE STEM Clip Removal Tool (34). Refer to Dwg. TPD1681. LEFT–HAND BUTTON TRIGGER (Dwg.
  • Page 12 MAINTENANCE SECTION exhaust diffuser, never clamp only the bottom of the handle. REMOVAL OF Always clean every part and wipe every part with a FORWARD/ thin film of oil before installation. REVERSE BUTTONS Do not remove grease from the impact mechanism or Hammer Case (12).
  • Page 13 MAINTENANCE SECTION If the tab on the reverse Valve has been rotated to the right, install the left Button. Refer to Dwg. TPD1334. If the Reverse Valve is pushed up too far and becomes wedged, it will have to be pushed back down through the the handle and re–inserted from the bottom of the handle.
  • Page 14 MAINTENANCE SECTION INSTALLATION The Tilt Valve Seat Retainer (25G) must be OF MOTOR properly installed in the groove in the Inlet GASKET Bushing (20). To check for correct installation of the Retainer, insert a pin into one of the holes in the Retainer and rotate the Retainer.
  • Page 15 Anvil slightly until it drops into the Assembly of the Square Drive Anvil bottom Hammer. Refer to Dwg. TPD1535. Model 2904P1 and 2904P2 Assembly of the Air Wrench Position the Motor Housing (17) in leather–covered Insert the Socket Retainer (36 or 39) in the Anvil.
  • Page 16: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Low power Dry Motor Daily, inject 3 cc of Ingersoll–Rand No. 50 Oil into the inlet and run the tool to lubricate the motor. Inadequate air supply Install proper air supply and connection. Refer to Dwg.
  • Page 17 Service Centers Ingersoll–Rand Company Ingersoll–Rand Nederland 510 Hester Drive Produktieweg 10 White House, TN 37188 2382 PB Zoeterwoude Nederland Tel: (615) 672 0321 Tel: (31) 71 45220 Fax: (615) 672 0801 Fax: (31) 71 218671 Ingersoll–Rand Company SA Ingersoll–Rand Sales Company Limited PO Box 3720 Chorley New Road Airode 1451...

This manual is also suitable for:

2904p22904p4

Table of Contents