Bosch Rexroth 2THE5R Instruction Manual

Bosch Rexroth 2THE5R Instruction Manual

Electronic control devices for foot pedal

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Electronic control
devices for foot pedal
2THE5R
4THE5NR
Instruction manual
4TH5NR
Hybrid function
RE 29698-01-B/2021-06-22, EN

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Summary of Contents for Bosch Rexroth 2THE5R

  • Page 1 Instruction manual Electronic control devices for foot pedal 2THE5R 4THE5NR 4TH5NR Hybrid function RE 29698-01-B/2021-06-22, EN...
  • Page 2 © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The data specified within only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from...
  • Page 3: Table Of Contents

    Inspection and maintenance ..............19 10.3 Repair ......................19 Removal and replacement ���������������������������������������������������������������������� 20 Disposal ������������������������������������������������������������������������������������������������� 20 Extension and conversion ����������������������������������������������������������������������� 20 Troubleshooting ������������������������������������������������������������������������������������� 21 14.1 Malfunction table ..................21 Technical data ���������������������������������������������������������������������������������������� 22 Alphabetical index ��������������������������������������������������������������������������������� 23 RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 4: About This Documentation

    Hybrid pilot control device for double foot 64536 Data sheet pedal with dampening 4TH5NR Contains the permissible technical data, ports, main dimensions and circuit diagrams of standard versions. Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 5: Representation Of Information

    If this information is disregarded, the product cannot be used and/or operated to its full extent. ▶ Single, independent action 1� Numbered instruction: The numbers indicate that the actions must be completed in order. 2� 3� RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 6: Designations

    This documentation uses the following abbreviations: Table 5: Abbreviations Abbreviation Meaning ANSI American National Standards Institute is an organization that coordinates the development of voluntary standards in the United States Controller Area Network Electromagnetic compatibility Electrostatic discharge Pulse Width Modulation Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 7: Safety Instructions

    ▶ Observe the corresponding IP protection class. The product is intended only for professional use and not for private use. Intended use includes having fully read and understood this documentation, especially chapter 2 "Safety instructions" on page 7. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 8: Improper Use

    2�3 Improper use Any use other than that described as intended use is considered improper. Bosch Rexroth AG is not liable for damages resulting from improper use. The user is solely responsible for any risks arising from improper use. The following foreseeable forms of faulty usage are also considered improper (this list is not exhaustive):...
  • Page 9: General Safety Instructions

    If the pedal fails or demonstrates a faulty operation, it must be replaced. • Despite the greatest care being taken when compiling this document, it is not possible to consider all feasible applications. If notices for your specific application are missing, please contact Bosch Rexroth. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 10: Product-Specific Safety Instructions

    29898/29698. 2�7 Personal protective equipment The personal protective equipment is the responsibility of the user of the product. Observe the safety regulations in your country. All pieces of personal protective equipment should be intact. Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 11: General Instructions On Property Damage And Product Damage

    ▶ Do not touch the connector pins with a tool or fingers for ESD reasons. The warranty exclusively applies to the delivered configuration. The warranty will be voided if the product is incorrectly installed, commissioned or operated, or if it is used or handled improperly. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 12: Scope Of Delivery

    The scope of delivery is defined by a single axis pedal base (2THE5R) (1), a dual axis pedal base (4THE5NR) (2), or a hybrid dual axis pedal base with or without pedal (4TH5NR) (3). Multiple type of packaging exist according to the batch size ordered. Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 13: About This Product

    Thanks to its modularity, it answers to many configuration of controls, allowing to have an efficient and easy interface with the machine. Sample applications Thanks to its various type of output, the pedal is compatible with Bosch Rexroth controllers. Output variants available •...
  • Page 14: Transport And Storage

    6 Transport and storage Check the pedal for transport damage. If there are obvious signs of damage, please inform the transport company and Bosch Rexroth immediately. If the pedal is dropped, it is not permissible to use it any longer, as invisible damage could have a negative impact on reliability.
  • Page 15: Installation

    If the material number of the pedal does not match the one in the order confirmation, contact your local contact person for clarification. You can find their contact information at www.boschrexroth.com/addresses 7�3�2 General instructions Please refer to data sheet 29898 or 29698. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 16: Installation

    Pin 6 Pin 1 Pin 4 Pin 2 Pin 5 Pin 2 Pin 3 Pin 3 Pin 4 6-pin connector for 4THE5NR 4-pin connector for 2THE5R and 4TH5NR DEUTSCH DT04–06P–CE03 DEUTSCH DT04–4P–CE03 Fig. 3: Pin assignment Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 17 2� Connect the mating connector of the wiring harness to the pedal connector until it engages noticeably and observe the correct plug-in position. 3� The pedal is ready for operation within – 1500 ms (CAN version) – 5 ms (PWM version) after the voltage supply is applied. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 18: Commissioning

    Dangerous malfunctions! Opening the product could result in a loss of neutral point and unwanted movement! ▶ Do not touch the neutral setting screws. ▶ Do not open the spring package, this could damage the electronics. Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 19: Cleaning And Care

    ▶ Only use original spare parts from Rexroth, otherwise the functional reliability cannot be guaranteed, and the warranty will be voided. ▶ Spare parts can be found online at www.boschrexroth.com/eshop Address all questions regarding repair to your responsible Bosch Rexroth service. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 20: Removal And Replacement

    13 Extension and conversion Do not convert the pedal. The warranty from Bosch Rexroth only applies to the configuration as delivered. Entitlement to warranty cover will be rendered void in case of conversion, extension or a software modification by customer.
  • Page 21: Troubleshooting

    Measure the connection. There is a "potential shift" due to different grounds between pedal and higher-level control The pedal EMC environment Stop the machine. exceed the values stated in the data sheet. RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 22: Technical Data

    2THE5R, 4THE5NR, 4TH5NR | Technical data 15 Technical data The permissible technical data of the pedal can be found in data sheet 29898 or 29698. The data sheet can be found in the online product catalog at www.boschrexroth.com/p-4THE5NR www.boschrexroth.com/p-2THE5R www.boschrexroth.com/p-TH5NR Bosch Rexroth AG, RE 29698-01-B/2021-06-22...
  • Page 23: Alphabetical Index

    Installation  .........  15 Preparation  ...... 15 Installation conditions  .... 15 Technical data  ...... 22 Intended use  ........  7 Transport  ........ 14 Troubleshooting  ...... 21 Maintenance  ...... 18, 19 Unpacking ........ 15 Operation  ........ 18 Warranty  ........ 11 RE 29698-01-B/2021-06-22, Bosch Rexroth AG...
  • Page 24 Bosch Rexroth AG BP 101 91, bd Irène Joliot-Curie 69634 Vénissieux Cedex France Tel. +33 47878 5252 www.boschrexroth.com Subject to change RE 29698-01-B/2021-06-22...

This manual is also suitable for:

Rexroth 4the5nrRexroth 4th5nr

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