Trane TTK Series TTK 509 PB Installation Manual
Trane TTK Series TTK 509 PB Installation Manual

Trane TTK Series TTK 509 PB Installation Manual

Mini-split system condensing units

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Layout
Black
Installation Manual
Mini-Split System
Condensing Units
9,000 - 60,000 Btuh
TTK Series 50/60 Hz
50Hz Models
Cooling Only
TTK 509 PB
TTK 512 PB
TTK 512 LB
TTK 518 PB
TTK 518 LB
TTK 524 PB
TTK 524 LB
TTK 530 PB
TTK 530 KB
TTK 536 KB
TTK 536 KD
TTK 042 KD
TTK 048 KD
TTK 060 KD
November 2012
1
60Hz Models
Cooling Only
TTK 512 P1
TTK 518 P1
TTK 524 P1
TTK 530 P1
TTK 536 K1
TTK 536 K4
TTK 042 K4
TTK 048 K1
TTK 048 K4
TTK 060 K1
TTK 060 K4
TTK-SVN001-EN
14/1/03, 10:16 AM

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Summary of Contents for Trane TTK Series TTK 509 PB

  • Page 1 Installation Manual Mini-Split System Condensing Units 9,000 - 60,000 Btuh TTK Series 50/60 Hz 50Hz Models 60Hz Models Cooling Only Cooling Only TTK 509 PB TTK 512 P1 TTK 512 PB TTK 518 P1 TTK 512 LB TTK 524 P1 TTK 518 PB TTK 530 P1 TTK 518 LB...
  • Page 2: General Information

    (including electrical data) to insure The Trane Company will not this manual. the proper unit was shipped. assume any responsibility for unit For installing the unit to operate...
  • Page 3: Table Of Contents

    Contents General Information Pre-Installation Check Item Required for Installation Location and Preparation of Units & Unit Installation Selecting the Mounting Locations Condensing Units Installation Connection of Refrigerant Tubing Connection the Unit with Flaring Procedure Evacuation and Refrigerant Charge Air Evacuation and Charging Additional Charge Gas Leakage Inspection Electrical Installation...
  • Page 4: Pre-Installation Check

    Pre-Installation Check Note: Purchase equal lengths of Items Required for both tubes and insulation required. Installation Cut the appropriate tube lengths, 30 cm to 50 cm (12 to 20 in.) longer on each one to dampen Copper tubing, fittings and vibration between units.
  • Page 5: Location And Preparation Of Units

    Location and Preparation of Units & Unit Installation Selecting the Mounting Locations 300 mm (12") or more Determine the mounting location with the customer as follows: 300 mm (12") or more 1. Leave the spacing shown in Figure 1 for required air flow. Figure 1 illustrates the minimum operating and service clearances for either a...
  • Page 6: Connection Of Refrigerant Tubing

    Connection of Refrigerant Tubing The principal concerns in refrigeration tubing are: • Uniform oil return to the Flare nut compressor. Copper • Pressure drops and their tubing effect on system capacity. • Tubing routing and isolation Reamer Copper to avoid line breakage, tubing vibration and sound Flare tool...
  • Page 7 Bending Connection 5. When bending the tube, be 9. For proper connection, align careful not to crush it. To the union tube and flare tube prevent crushing of the tube, straight with each other, then bent it gently and do not screw in the flare nut lightly at bend the tube at a radius first to obtain a smooth...
  • Page 8: Evacuation And Refrigerant Charge

    Evacuation and Refrigerant Charge 4. If vacuum gauge does not Air Evacuation and Refrigerant rise above 500 microns in pipe (flare) Charging one minute, the evacuation is complete. The outdoor unit is factory 5. With vacuum pump and charged. Unit name-plate charge is micron gauge blanked off, the total required system charge remove the valve caps and...
  • Page 9: Additional Charge

    Gas Leakage Inspection To the indoor unit After charging with refrigerant, Close Wrench check the joints for gas leakage Open with gas leak detector or a soap bubble solution (Figure 11). Liquid line Liquid line To the indoor unit Leak detection Soap Soap Close...
  • Page 10: Electrical Installation

    Electrical Installation 3. Ground the outdoor unit per Condensing Unit Wiring local code requirements. 4. Provide flexible electrical Warning conduit whenever vibration • Do not allow the electrical transmission may create a wires inside the compressor noise problem within the compartment to come in structure.
  • Page 11: Finishing & Run Tests

    • Do not try to bend the tube provided with condensing units Insulation after installation. according to Trane Standard, • The pressure tap on the Installers should install filter driers service valve of suction line into the systems at the job site.
  • Page 12: Typical Wiring Diagram

    Typical Wiring Diagram Note: For models that are not Models Models covered in the following table, 50Hz 60Hz 50Hz 60Hz wiring diagram please refer to the TTK 512 PB TTK 512 P1 TTK 524 PB TTK 536 K1 diagram printed in the sticker that TTK 512 LB TTK 518 P1 TTK 524 LB...
  • Page 13 Models 50Hz TTK 509 PB/MA/M1 TTK 512 PB/MA/M1 TTK 518 MA TTK 524 MA CONTROL, POWER SUPPLY, AND GROUND WIRING FROM INDOOR UNIT 220-240/1/50 200-240/1/60 (ELEC.WIRE LENGTH 5.5 M. FOR DOMESTIC ONLY) FAN MOTOR GN/YL GN/YL COMPRESSOR Color Code = Blue X1 = Terminal Strip L = LINE (From indoor control unit) = Black...
  • Page 14 Models 50Hz 60Hz TTK 536 KD TTK 536 K4 TTK 042 KD TTK 042 K4 380-415/3/50 220-240/1/50 460/3/60 200-240/1/60 MS-3 MS-1 MS-2 FROM INDOOR UNIT 220-240V/1PH/50Hz 200-240V/1PH/60Hz LEGEND COMPRESSOR NOTES: FAN CAPACITOR 1. POWER WIRING AND GROUNDING OF FAN MTR FAN MOTOR EQUIPMENT MUST COMPLY WITH COMPRESSOR MOTOR CONTACTOR...
  • Page 15 Models 50Hz 60Hz TTK 048 KD TTK 048 K4 TTK 060 KD TTK 060 K4 380-415/3/50 220-240/1/50 460/3/60 200-240/1/60 MS-3 MTR1 MS-1 MS-2 MTR2 LPCO HPCO FROM INDOOR UNIT 220-240V/1pH/50Hz 200-240V/1pH/60Hz NOTES: LEGEND 1. POWER WIRING AND GROUNDING OF COMPRESSOR EQUIPMENT MUST COMPLY WITH CF1, 2 FAN CAPACITOR...
  • Page 16 Models 60Hz TTK 048 K1 TTK 060 K1 200-240/1/60 MS-1 MS-2 MTR 1 MTR 2 LPCO HPCO FROM INDOOR UNIT 200-240V/1pH/60Hz LEGEND COMPRESSOR NOTES: CF1, 2 FAN CAPACITOR COMPRESSOR RUN CAPACITOR 1. POWER WIRING AND GROUNDING OF COMPRESSOR START CAPACITOR EQUIPMENT MUST COMPLY WITH FAN MTR1, 2 FAN MOTOR...
  • Page 17: Dimensional Data

    Dimensional Data Models 50Hz 60Hz TTK 509 PB TTK 512 P1 TTK 512 PB MOUNTING DETAIL 1.5 [37.0] Ø0.5 [12.0] Ø1.0 [26.0] (MOUTING HOLES) 18.7 [475.0] AIR FLOW DIRECTION 27.6 [700.0] 9.8 [250.0] WIRING IN SUCTION LINE LIQUID LINE 1.4 [35.1] REFRIG.
  • Page 18 MOUNTING DETAIL Models 50Hz 60Hz 1.97 (50.0) TTK 518 PB TTK 518 P1 0.98 (25.0) TTK 524 PB TTK 524 P1 Ø0.38 (10.0) (MOUNTING HOLES) TTK 530 PB TTK 530 P1 TTK 530 KB AIR FLOW DIRECTION 4.45 (113.0) 13.0 (330.0) 32.67 (830.0) 11.81 (300.0) 4.17 (106.0)
  • Page 19 Models 50Hz 60Hz TTK 536 KB TTK 536 K1 TTK 042 KB TTK 042 K1 TTK 048 KB TTK 048 K1 TTK 060 KB TTK 060 K1 OUTDOOR UNIT MOUNTING DETAIL 40.0 (1018.0) 1.18 (30.0) SLOTS 10.0 x 25.0 (MM.) 0.78 (20.0) AIR FLOW DIRECTION 14.17...
  • Page 20 Models 50Hz 60Hz TTK 509 MB TTK 509 M1 MOUNTING DETAIL TTK 512 LB/MB/KB TTK 512 L1/M1/K1 TTK 518 LB/MB/KB TTK 518 L1/M1/K1 TTK 524 LB/MB/KB TTK 524 L1/M1/K1 1.97 (50.0) 0.98 (25.0) Ø 0.38 (10.0) (MOUNTING HOLES) AIR FLOW DIRECTION 4.45 (113.0) 11.81 (300.0) 13.0 (330.0)
  • Page 21 TTK-SVN001-EN Layout 14/1/03, 10:16 AM Black...
  • Page 22: Notes

    Notes TTK-SVN001-EN Layout 14/1/03, 10:16 AM Black...
  • Page 23 Notes TTK-SVN001-EN Layout 14/1/03, 10:16 AM Black...
  • Page 24 Bangkok, Thailand Amair Limited 999/1 Mu 9 Bangna-Trad Km.19 Rd. Bangchalong, Bangplee Samutprakarn Trane has a policy of continuous product and product data improvement and reserves the right to change http://www.trane.com design and specifications without notice. Layout 14/1/03, 10:16 AM...

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