GASER COMPACT Manual
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GASER COMPACT Manual

Automatic breading-battering machine
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AUTOMATIC BREADING-BATTERING
MACHINE
Mod. COMPACT

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Summary of Contents for GASER COMPACT

  • Page 1 AUTOMATIC BREADING-BATTERING MACHINE Mod. COMPACT...

  • Page 2: Table Of Contents

    INDEX 1. INDUSTRIAS GASER .................... 4 2. EC DECLARATION OF CONFORMITY ..............5 3. HYGIENE CERTIFICATE ..................6 4. INTRODUCTION ....................7 4.1 Safety ....................... 7 4.2 Hygiene ......................7 5. TECHNICAL SPECIFICATIONS ................8 6. RECEIPT AND START-UP ..................9 6.1 Receipt ......................
  • Page 3 10.8 Overview complete batter belt tensioning shaft ..........27 10.9 Overview complete batter belt lower shaft ............ 28 10.10 Overview complete batter belt lowering assembly ........29 10.11. Complete COMPACT breader overview ............. 30 10.12 Gear motor overview .................. 31 10.13 Control panel overview ................32 10.14 Electrical cabinet overview .................

  • Page 4: Industrias Gaser

    SIMPLER, MORE EFFECTIVE AND MORE ECONOMICAL TECHNIQUE. In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and not just in the hamburger sector. We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish to join them.

  • Page 5: Ec Declaration Of Conformity

    It is forbidden to make any change or modification to the machine without the prior written permission of our technical department. Use of the machine in these conditions could cause accidents, in which case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine. Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 6: Hygiene Certificate

    * Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10% AISI 316, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10% Mo=2.5-2% Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 7: Introduction

    Any use other than the specified one will involve risk for the user and for the machine. INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or injury to third parties that this use might cause.

  • Page 8: Technical Specifications

    5. TECHNICAL SPECIFICATIONS Automatic battering and breading Tabletop machine Can be fully dismantled for ease of cleaning Easy maintenance Made from stainless steel and plastics suitable for use with food Belt speed 10 metres/minute Produces 2000 to 3000 pieces/hour Usable width 150 mm Motor power (single-phase) 200W Dimensions of assembled machine: 1000 ×...

  • Page 9: Receipt And Start-Up

    When you receive the machine, you must first check that it is in perfect conditions, without any damage, dents or knocks. If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly. 6.2 Start-up 1. These machines essentially consist of 3 parts: chassis, batter tank and breader.

  • Page 10: Notes

    6. Next fill the breader with 5-6 kilograms of breadcrumbs, always with the machine turned on. For correct breading, the bread level must be between 1 and 2 centimetres from the top of the curtain vanes (Pos. 3. Complete COMPACT breader overview). Excess bread will affect the operation of the machine.

  • Page 11: Cleaning

    7. CLEANING When you have finished using the machine, it must be cleaned. To do so, follow these steps: 1. Remove the batter roller (Pos. 33. overview). Remove the batter roller (Pos. 33. overview).Image 5. Batter roller 2. Remove the batter belt chassis (Pos. 28. overview) by removing the two knobs (Pos. 27. overview).
  • Page 12 4. Empty the bread through the discharge door (Pos. 20. overview). Image 10. Emptying bread 5. Remove the breading belt (Pos. 23. Overview) by removing the two knobs (Pos. 27. overview). Image 11. Removing knobs Image 12. Breading belt removal 6.

  • Page 13: Maintenance

    8. MAINTENANCE Periodically check the condition of all moving parts: belt, rollers, gears and bearings. Periodically check the condition of the gear motor. Periodically check the general condition of the machine. If any of the rods on the wire mesh belts break, replace the broken rod with a new one using a connecting tube.

  • Page 14: Troubleshooting

    9. TROUBLESHOOTING Problem Cause Solution See manual “6.2. Start-up”, point Machine unplugged The machine does not start The batter tank is not correctly Locate it using its own centering positioned pieces. See manual “6.3. Notes”, point 1 Incorrect belt tension Straighten, repair or replace affected area.

  • Page 15: General Diagram

    BATTER BELT TENSIONING SHAFT UNIT CC770000 BATTER BELT LOWER SHAFT UNIT 44790000 BATTER BELT LOWERING ASSEMBLY 44780000 SHAFT UNIT COMPLETE COMPACT BREADER UNIT C3820000 CONTROL PANEL UNIT C3250000 ELECTRICAL CABINET UNIT C3260000 GEAR MOTOR UNIT C3270000 BLANK CONTROL PANEL COVER 40160800...
  • Page 16 GEAR TRAIN COVER 40160500 MOELLER LS-11 LIMIT SWITCH EL0220LS11 STAINLESS STEEL/RUBBER FOOT D-40 SI0226PID40M10 EU D-85 ROUND STICKER PA0230D85 FRONT TRIANGULAR COMPACT STICKER PA0230FTC3 REAR TRIANGULAR COMPACT STICKER PA0230PTC3 REAR COVER COMPACT STICKER PA0230TP40 CE MARKING SINGLE PHASE PLUG 1409-19 EL0220MCGMC6 Figure 1.
  • Page 17 Figure 3. Standard overview 3 Figure 4, Standard overview 4 -17-...
  • Page 18 Figure 5. Standard overview 5 Figure 6. Standard overview 6 -18-...

  • Page 19: Overview Complete Breading Belt Drive Shaft

    10.2 Overview complete breading belt drive shaft Ref. 44670000 Number Description Reference Units BREADING BELT DRIVE GEAR UNIT 44580000 BREADING BELT DRIVE SHAFT 40030400 BREADING BELT TOOTH ROLLER 40000100 DRIVE SHAFT SPACING ROLLER 40031400 GEAR END WASHER 40000500 E-15 DIN 471 STAINLESS CIRCLIP SI0109E150471 O-RING VITON FPM 70 SHA Ø13 ×...

  • Page 20: Overview Complete Breading Belt Drive Gears

    10.2.1 Overview complete breading belt drive gears Ref. 44580000 Number Description Reference Units BREADING BELT DRIVE GEARS 40031000 DRIVE GEAR SPACER 40001100 STAINLESS SCREW C/PL M6x30 DIN963 FE0108M060300963 3 HEX NUT M6 DIN934 FE0108M060000934 3 Figure 8. Overview complete breading belt drive gears -20-...

  • Page 21: Overview Complete Batter Belt Drive Shaft

    10.3 Overview complete batter belt drive shaft Ref. 44680000 Number Description Reference Units BATTER BELT DRIVE GEAR UNIT 44590000 BATTER BELT DRIVE SHAFT 40040400 BREADING BELT TOOTH ROLLER 40000100 CRANK REAR SPACER 40041300 BATTER BELT CRANK 40041400 GEAR END WASHER 40000500 E-15 DIN 471 STAINLESS CIRCLIP SI0109E150471...

  • Page 22: Overview Batter Belt Drive Gears

    10.3.1 Overview batter belt drive gears Ref. 44590000 Number Description Reference Units BATTER BELT DRIVE GEARS 40041000 DRIVE GEAR SPACER 40001100 STAINLESS STEEL SCREW M6x30 DIN963 FE0108M060300963 3 HEX NUT M6 DIN934 FE0108M060000934 3 Figure 10. Overview batter belt drive gears -22-...

  • Page 23: Overview Complete Breading Belt Bearing Housing

    10.4 Overview complete breading belt left/right bearing housing Overview complete left bearing housing, Ref. 44620000 Overview complete right bearing housing, Ref. 44630000 Position Description Reference Units BREADING BELT RIGHT BEARING HOUSING 40030700 BREADING BELT LEFT BEARING HOUSING 40030800 BEARING SI010962022RS RETAINING SEAL SI0209R351607 STAINLESS CIRCLIP...

  • Page 24: Overview Complete Batter Belt Bearing Housing

    10.5 Overview complete batter belt bearing housing Ref. 44640000 Number Description Reference Units BATTER BELT BEARING HOUSING 40040700 BEARING SI010962022RS RETAINING SEAL SI0209R351607 STAINLESS CIRCLIP SI0109I350472 Figure 12. Complete batter belt bearing housing -24-...

  • Page 25: Overview Complete Breading Belt Passive Rollers

    10.6 Overview complete breading belt passive rollers Ref. 44760000 Number Description Reference Units BREADING BELT PASSIVE ROLLER AXLE 40030500 BREADING BELT SMOOTH ROLLER 40000300 O-RING VITON FPM 70 SHA Ø13x2mm SI06090132.5 Figure 13. Overview complete breading belt passive roller axle -25-...

  • Page 26: Overview Complete Breading Belt Tensioning Shaft

    10.7 Overview complete breading belt tensioning shaft Ref. 44560000 Number Description Reference Units BREADING BELT PASSIVE ROLLER AXLE 40030500 BREADING BELT TENSIONING ROLLER 40031500 O-RING VITON FPM 70 SHA Ø13x2mm SI06090132.5 Figure 14. Overview complete breading belt tensioning shaft -26-...

  • Page 27: Overview Complete Batter Belt Tensioning Shaft

    10.8 Overview complete batter belt tensioning shaft Ref. 44770000 Number Description Reference Units BATTER BELT PASSIVE ROLLER AXLE 40040500 BATTER BELT TENSIONING ROLLER C3000300 O-RING VITON FPM 70 SHA Ø13x2mm SI06090132.5 Figure 15. Overview complete batter belt tensioning shaft -27-...

  • Page 28: Overview Complete Batter Belt Lower Shaft

    10.9 Overview complete batter belt lower shaft Ref. 44790000 Number Description Reference Units BATTER BELT LOWER SHAFT 40040800 BATTER BELT LOWER ROLLER 40040900 O-RING VITON FPM 70 SHA Ø6x2.5mm SI06090062.5 Figure 16. Overview complete batter belt lower shaft -28-...

  • Page 29: Overview Complete Batter Belt Lowering Assembly

    10.10 Overview complete batter belt lowering assembly Ref. 44780000 Number Description Reference Units BATTER BELT LOWERING SECTION 40041700 ROLLER AXLE CRANK FRONT SPACER 40041200 BATTER BELT LOWERING SECTION ROLLER 40041800 O-RING VITON FPM 70 SHA Ø6x2.5mm SI06090062.5 Figure 17. Overview complete batter belt lowering assembly shaft -29-...

  • Page 30: Complete Compact Breader Overview

    10.11. Complete COMPACT breader overview Ref. C3820000 Position Description Reference Units COMPACT BREADER C3180100 OUTLET CURTAIN SUPPORT ROD 40180200 OUTLET CURTAIN VANE 40180300 Figure 18. Complete COMPACT breader overview -30-...

  • Page 31: Gear Motor Overview

    10.12 Gear motor overview Ref. C3270000 Position Description Reference Units BREADER MOTOR 0.18KW EL1420BG018B14 COMPACT GEARBOX C3090500 Figure 19. Gear motor overview -31-...

  • Page 32: Control Panel Overview

    10.13 Control panel overview Ref. C3250000 Position Description Reference Units CONTROL PANEL PA0230COMC3 RED LED D-22 24V EL2120PRD2224V GREEN LED D-22 24V EL2120PVD2224V EMERGENCY STOP CC930000 RED PUSH BUTTON Ø22 44920000 GREEN PUSH BUTTON Ø22 44910000 ON-OFF KNOB 44960000 Figure 20. Control panel overview -32-...

  • Page 33: Electrical Cabinet Overview

    10.14 Electrical cabinet overview Ref. C3260000 Position Description Reference Units ELECTRICAL CABINET EL0220CI2722A PM-20 PUSH-FIT GLAND EL0208RPM20 PM-20 GLAND NUT EL0208TPM20 EARTH TERMINAL EL0220BWPE04 MINI-CONTACTOR EL0220MCGMC6 CIRCUIT BREAKER 6A “C” I+N EL0402MG6ACIN CIRCUIT BREAKER 2A “C” 1P EL0402MGI02A FREQUENCY TRANSVERTER C3660000 40W TRANSFORMER EL1420TP401S...

  • Page 34: Wiring Diagrams

    12. WIRING DIAGRAMS -34-...
  • Page 35 +AR1/3 F26_Gaser Empresa GASER Obra: COMPACT CTRA, BESCANÓ, 15 Calle Referencia: CP/Localidad POL. TORRE MIRONA 17190 CP/Localidad Teléfono +34 972 23 65 72 Teléfono +34 972 23 63 66 E-mail gaser@gaser.com E-mail Nombre de proyecto Lugar de instalación Descripción de proyecto...
  • Page 36 24vca -CN2 -CN2 Motor Cinta 0Vca 0Vca / 3.5 0.68A/1.18A 0.18Kw 3 /3.1 1350rpm 4 /3.1 Reductor 1:40 6 /3.1 /3.6 Fecha 31/01/2018 0DCI COMPACT Resp. DEP. ELECTRICO POTENCIA - MANIOBRA Probado Hoja Proyecto nº : Cambio Fecha Nombre Original...
  • Page 37 0,75 0,75 0,75 /3.7 /3.6 /3.5 /3.3 /3.3 Int. Verde Rojo Paro Marcha General Marcha Paro /3.3 Paro Emerg. CHASIS MAQUINA - BOTONERA Fecha 31/01/2018 0DCI COMPACT Resp. DEP. ELECTRICO BOTONERA Probado Hoja Proyecto nº : Cambio Fecha Nombre Original...

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