GASER S-1100 Manual
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GASER S-1100 Manual

Semi-automatic hamburger former
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SEMI-AUTOMATIC
HAMBURGER FORMER
Mod. S-1100

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Summary of Contents for GASER S-1100

  • Page 1 SEMI-AUTOMATIC HAMBURGER FORMER Mod. S-1100...

  • Page 2: Table Of Contents

    INDEX 1. INDUSTRIAS GASER....................4 2. EC DECLARATION OF CONFORMITY..............5 3. HYGIENE CERTIFICATE..................6 4. INTRODUCTION.......................7 4.1 Safety........................7 4.2 Hygiene.......................7 5. TECHNICAL SPECIFICATIONS................8 6. RECEIPT AND START-UP..................9 6.1 Receipt........................9 6.2 Start-up........................9 6.3 Notes.........................11 7. CLEANING......................12 8. MAINTENANCE......................15 9. TROUBLESHOOTING....................16 10. GENERAL DISASSEMBLY...................18 10.1 Overview......................18...

  • Page 3: Industrias Gaser

    SIMPLER, MORE EFFECTIVE AND MORE ECONOMICAL TECHNIQUE. In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and not just in the hamburger sector. We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish to join them.

  • Page 4: Ec Declaration Of Conformity

    It is forbidden to make any change or modification to the machine without the prior written permission of our technical department. Use of the machine in these conditions could cause accidents, in which case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine. Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 5: Hygiene Certificate

    * Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni = 8-10 % AISI 316, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.03% Si≤1% Mn≤2% Cr=18.5-16.5% Ni=13-10% Mo=2.5-2% Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

  • Page 6: Introduction

    Any use other than the specified one will involve risk for the user and for the machine. INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or injury to third parties that this use might cause.

  • Page 7: Technical Specifications

    5. TECHNICAL SPECIFICATIONS The machine attaches to any filler (30 mm external diameter outlet). It automatically places cellophane sheets on both sides, which it cuts to the same shape as the patty. It produces round 108 mm patties or oval 122 × 90 mm ones as requested. It can be mounted on its supporting table or on a normal tabletop depending on what is ordered.

  • Page 8: Receipt And Start-Up

    When you receive the machine, you must first check that it is in perfect conditions, without any damage, dents or knocks. If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly. 6.2 Start-up 1. These machines essentially comprise 6 parts: support or base, chassis, press mechanism, feed, blade or die and protective devices.
  • Page 9 5. Load the filler with the mixture to be used, packing it down slightly, to ensure that there are no large air pockets in the mixture. 6. The mixture outflow funnel must be the 30 mm outside diameter one. 7. The machine’s meat entry tube (No. 3, meat entry assembly) is attached to the filler forming a 90º angle whenever possible, so that the controls for each hand can easily be accessed from the same position.

  • Page 10: Notes

    To ensure this is the case, keep it in a dry place inside plastic bags, as originally supplied. 2. The good operation of GASER machines cannot be guaranteed if spools are used (No. 1, overview) that are not the originals.

  • Page 11: Cleaning

    7. CLEANING 1. When all of the mixture has been finished, stop the filler, cut away any mixture that protrudes from the feeder (No. 16, overview), remove the cellophane, use full pressure on the filler and draw back the piston until it draws in all of the mixture that is inside the feed tube (meat entry assembly). After this, disconnect the plastic tube (No.
  • Page 12 3. After this, dismantle the central part of the base by loosening the knurled nuts (No. 8, overview) and extracting the two positioning spindles (No. 9, overview). Photo 5, Cleaning base plate 1 Photo 6, Cleaning base plate 2 Photo 7, Cleaning base plate 3 4.
  • Page 13 Once these parts have been disassembled, the rest of the machine can be cleaned using a brush or low-pressure water. Photo 8, General cleaning 6. To reassemble the machine, repeat the process described above in reverse order. -13-...

  • Page 14: Maintenance

    8. MAINTENANCE 1. As one of the blade is one of the most important parts of the machine (No. 4, blade assembly), its teeth must be kept in good condition. In other words, they should not be bent and there should not be burrs on any teeth owing to improper use.

  • Page 15: Troubleshooting

    9. TROUBLESHOOTING A) IT IS NOT POSSIBLE TO CONTROL WHEN THE PATTY HAS TO BE PRESSED: 1. Filler outflow speed is too fast. 2. Mixture leaves filler at an irregular speed. B) THE MIXTURE DOES NOT SLIDE PROPERLY THROUGH THE MACHINE: 1.
  • Page 16 H) THE CELLOPHANE DOES NOT EASILY COME AWAY FROM THE PATTY (this happens because the paper lacks humidity). 1. You must wait at least ½ hour after making them. 2. The cellophane has not taken humidity from the meat for various reasons (too cold, drying out in the chamber, dried out by draughts, etc.).

  • Page 17: General Disassembly

    Units CELLOPHANE SPOOL PL91S* PL105S** REAR COVER S1100/S1200 0016080 CHASSIS S1100 11010100 GUARD S1100/S1200 00160100 BRAND STICKER S-1100 PA0230S1100 SUPPORTING TABLE S1100/1200 (OPTIONAL) 13010000 FRONT GUARD S1100/S1200 00160200 KNURLED NUTS SUPPORT. CENTRAL PLATE 00100200 CENTRAL PLATE SUPPORT PIN 00100300 OVAL CENTRAL PLATE SUPPORT...
  • Page 18 Diagram 1, Standard overview -18-...
  • Page 19 Diagram 2, Overview with optional table -19-...

  • Page 20: Meat Entry Assembly

    10.2 Meat entry assembly Ref. 00550000 Number Description Reference Units MEAT ENTRY ELBOW 00110100 O-RING D35Xd2 SI060903502 MEAT ENTRY TUBE 00110300 ENTRY TUBE CLAMP 00110200 Diagram 3, Meat entry assembly -20-...

  • Page 21: Detail Of Press Mechanism

    10.3 Detail of press mechanism Number Description Reference Units PRESS LEVER CONNECTING ROD 00130500 CONNECTING ROD ATTACHING NUT 00130900 PRESS LEVER EYE 00130600 CONNECTING ROD ATTACHING BOLT 00130800 PRESS TOP WASHER 00131200 PRESS CENTERING RING 00131100 LEVER SPRING S1100 SI051408505417 LEVER BOLT 00131000 UPPER SPOOL FIXING WASHER V3000...

  • Page 22: Press Lever Assembly

    10.4 Press lever assembly Ref. 13540000 Number Description Reference Units PRESS HANDLE S1100 SI061255514105 PRESS LEVER 00132100 FRICTION BUSHING 12-14-10 SI0409014012010 PRESS LEVER ARM 00132200 Diagram 5, Press lever assembly -22-...

  • Page 23: Centre Base Plate Assembly

    10.5 Centre base plate assembly oval central base plate Ref. 13560000-O round central base plate Ref. 13560000-R Number Description Reference Units OVAL CENTRAL PLATE 00100400-O ROUND CENTRAL PLATE 00100400-R OVAL BASE PLATE 11090100-O ROUND BASE PLATE 11090100-R Diagram 6, Centre base plate assembly -23-...

  • Page 24: Blade Assembly

    10.6 Blade assembly Oval blade Ref. 13580000-O Round blade Ref. 13580000-R Number Description Reference Units BLADE GUIDE FIXING STRIP 00060500 BLADE GUIDE SUPPORT 00060400 EXTRACTION STOP 00080200 S1100 OVAL BLADE 11060600-O S1100 ROUND BLADE 11060600-R PRESS SUPPORT 000607000 MIXTURE SEPARATOR 00080100 PRESS SPRING S1100-R2000 SI0114085.504808...

  • Page 25: Press Assembly Overview

    10.7 Press assembly overview Oval press Ref. 00510000-O Round press Ref. 00510000-R Number Description Reference Units KNURLED PRESS NUT 00140300 O-RING EPDM 70 SHA D7'3xd2'4 SI060907.32.4 THREADED PRESS SPINDLE 00140100 EXTRACTION SYSTEM CORE 00140200 FIXING PLATE RUBBER BANDS 00140800 EJECTOR GREEN RUBBER BAND SI0613D03 EJECTOR PLATE 00141000...

  • Page 26: Paper Press Assembly

    10.8, Paper press assembly Ref. 00570000 Number Description Reference Units PAPER PRESS 00150100 PAPER PRESS SPRING S1100-R2000 SI011402409.23.5 STAINLESS WASHER M-6 DIN-125 FE0108M060000125 2 HEXAGONAL STAINLESS CAP NUT FE0108M060001587 2 Diagram 9, Paper press assembly -26-...

  • Page 27: Tabletop Clamp Assembly

    10.9 Tabletop clamp assembly Ref.13020000 Number Description Reference Units TABLETOP CLAMP 13020100 THREADED SPINDLE 13020200 MOVEABLE JAW 13020300 Diagram 10, Clamp assembly -27-...
  • Page 28 -28-...

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