Removal Of Bosch Power Tube Battery; Downtube Plastic Battery Cover Removal And Installation - Whyte e-MTB HardTail Series Service Manual

7.0: Removal of the Bosch PowerTube 500 Battery:
The Whyte e-Hardtails, use a standard Bosch PowerTube assembly which is housed inside the DownTube of the Frame.

7.1: DownTube Plastic Battery Cover Removal and Installation:

The Bosch PowerTube Battery is accessed by opening and removing the Plastic DownTube battery cover from the DownTube of
the frame. The location of the Plastic Cover is shown in Fig. 3b. To remove the Plastic Cover, using a flat bladed screw driver,
insert the screw driver into the slot shown in Fig.5. Rotate the slot 90
er and then remove from the Down Tube of the frame. You can then access the standard Bosch PowerTube Locker which is
located on the side of the DownTube of the e-bike frame as shown in Fig. 3a. Peel back and remove the Whyte covering bung,
taking care not to loose it. The Bosch PowerTube Locker key is then revealed. Follow the Instruction provided by Bosch to re-
move and reinstall the Bosch PowerTube battery. To refit the Plastic Cover, is the reverse of the removal process. Make sure
the Plastic Cover is correctly located into the DT and the Slot is pre-set in the position as shown in Fig.4. With the Plastic Cover
correctly located, Rotate the slot 90
WARNING: Always consult the relevant Bosch User Manual and assembly instructions that relate to the Bosch Power-
Tube 400/500/625 battery assembly and operational instructions when removing and re-installing the Bosch PowerTube
Battery in your e-bike frame.
o
to secure the Plastic Cover to the DownTube.
o
to the position shown in Fig.4 to release the Plastic Cov-
Figure 3a: Location of
PowerTube Battery Key
Locker.
Figure 3b: Location of
PowerTube 500 Plastic
Cover fixing point.
Figure 4: Position of the
slot indicating the Cover
can be removed.
Figure 5: Position of the
slot indicating the Cover
can not be removed.