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Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SP100 Dust Concentration Monitor Installation, Operation, Maintenance...
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Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Voltage and purge air supply............31 SOPAS ET (PC program) ................32 8012426/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Assigning the sender/receiver unit to the measuring location (in SOPAS ET)................60 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08 | SICK Subject to change without notice...
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Warning and error messages in the SOPAS ET program ....94 6.3.3 Replacing the fuse ................96 8012426/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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MCU with integrated purge air supply ........108 7.5.3 Optional external purge air unit ..........108 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08 | SICK Subject to change without notice...
Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazard which could result in property damage. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The DUSTHUNTER SP100 measuring system is not approved for use in potentially ● explosive atmospheres. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Ensure the device can be switched off with a power isolating switch/circuit breaker in accordance with EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
= 0, cc1 = 1, cc0 = 0). 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Measured value with response time Process change Response time t in s O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Changes to the interval time are first effective after the next start timepoint. ● 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Fig. 4: Contamination and control value measurement Receiver optics in reference position O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
As standard, each sender/receiver unit is connected to an MCU control unit via the con- nection line. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The sender/receiver unit is fastened to the duct with a flange with tube (see “Device com- ponents”, page 15). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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- X: Special version Ex certification - NNXX: Without 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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The maximum distance between internal duct wall and measuring opening is ● 450 mm. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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Duct wall Connection for connection cable Measuring opening 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
> 150 °C for internal duct pressure > +50 hPa O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Limit value Dust concentration, ● ● scaled Resolution 10 bits 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Processor board Display module (option) Interface module (option) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
- N: Without EX certification Software - E: Emission measurement O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Menu Display of main menu and selection of submenus 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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– The MCU and the MCU remote control unit are interlocked (it is not possible to operate both MCUs at the same time). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
A weatherproof cover is available for use outdoors (see “Weatherproof covers”, page 106). 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Observe the nominal length of the sender/receiver unit when selecting a weatherproof cover. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
The filter glasses with holder required for the check are deliverable including a carrying case. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
300 mg/Nm³ – NOx: 1000 mg/Nm³ – HF: 10 mg/Nm³. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
10 m away from the MCU control unit. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
(approx. level system 500 mm) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Plan adequate line cross-sections and age supply requirements “Technical Data”, page fuses O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Dimension b must be as large as possible under consideration of dimension a. ● 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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▸ Close off the flange opening after fitting to prevent gas escaping. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
(see “MCU control unit”, page > 350 > 540 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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● is more than 10 m away from the MCU control unit. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
“Purge air unit layout and assembly dimensions (dimen- sions in mm)”, page 40). 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Steel pipe 50 x 5 DIN 2391 Duct O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Insert the holding catches into the counterpieces from the side, twist and lock in. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The person setting the system up is responsible for the safety of the system in which the device is integrated. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
Close off the second outlet opening on the Y-distributor with the cover cap. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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4 x 1.5 mm 24 V ▸ Connect protective conductor to terminal. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Purge air connection of sender/receiver unit Reducing nozzle 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
External purge air unit Purge air hose O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Only modify wiring when disconnected from the power supply and potential- free. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
á Connections for analog inputs 1 and 2 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
To open, connect the plug connector to the plug page 43, §3.3.2 on the sender/receiver unit. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
RS485 B RS485 A Plug Socket -24 V +24 V O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
● and the corresponding terminals in the remote unit. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
Module carrier AI 2 + - AI 1 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
69) before being used for continuous measurement of dust content. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
1 Disconnect the DUSTHUNTER from your laptop/PC. 2 Input: devmgmt.msc 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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A new COM port is shown. Use this COM port for communication. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
12 Assign a name for this search 13 “Finish” 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Fig. 33: Adapting the sender/receiver unit to the flow direction O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Connect the connection line to the MCU on the plug connector and screw tight. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
“Mounting location” entry field under “Device Identification”. Fig. 35: SOPAS ET menu: DH SP100/Configuration/Application parameter O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
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Sets 1 to 3 can be used when the highest precision is not decisive. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The sender/receiver unit must be connected to the MCU. Fig. 37: SOPAS ET menu: MCU/Configuration/Application selection O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
55), the Level 1 password set and the “Maintenance” mode set. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
(see “Function check output on a plotter”, page 13). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Fig. 39: SOPAS ET menu: MCU/Configuration/IO configuration/Output Parameters 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Scaling” in the same manner as for “Analog Output 1 Parameter” and “Analog Output 1 Scaling”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
This parameter opens the “Analog input 4 - Oxygen” field to set the lower and upper range limit values and the Live Zero value. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Sensor 1 time”, page Setting range 1 ... 600 s O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
(value entered for 20 mA; normally 2.5 x fixed limit value) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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This method allows changing the parameters for the selected measuring range as desired. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Parameter protocol example Fig. 42: DUSTHUNTER SP100 Parameter protocol (example) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Fig. 43: SOPAS ET menu: MCU/Maintenance/Maintenance Standard start-up is now completed. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
GSD file and measured value assignment are available for the Profibus DP module on request. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
“Reset module”. Fig. 45: SOPAS ET menu: MCU/Configuration/IO configuration/Interface Module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Select the desired value using the “^” and/or “→” buttons and write it to the device with “Save” (confirm 2x). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
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MCU variant Fig. 48: Menu structure for configuring 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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Enter the default password and store the type with “Save” (confirm twice). The other selection options have no significance here. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
000.000 -06.780 XXXX Back Save Back Save Back Save 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Display Settings” directory. Fig. 50: SOPAS ET menu: MCU/Configuration/Display Settings O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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Not used MCU Value 1 Conc.s.c.dry O2 corr. (SI) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The equipment operator must specify the specific work to be carried out and its perfor- mance in a Maintenance Manual. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
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● Replacement air filter, preliminary filter (for suction) ● 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Clean the optics carefully with cotton swabs and, if necessary, light trap (5) as well. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
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We recommend checking the O-ring (7) for wear and to replace it as required (see “Device check accessories”, page 107). 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Resume measuring operation (see “Resuming measuring operation”, page 82). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Fig. 55: Non-return valve, dismantled 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
Strap retainer Filter housing Filter housing cover 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Reconnect the purge air hose to the filter outlet using the hose clamp. ▸ Switch the fan on again. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Secure purge air hoses against penetration by dirt and moisture. 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
See the Service Manual for a detailed description of messages and options for clear- ance. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK...
Contact SICK Customer Service. ▸ mination of control values 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Description of error or warning: In the description field of SOPAS ET ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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MCU in “Test” mode. Deactivate “System Test” mode (“Maintenance” directory) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Fig. 61: Replacing the fuse Fuse holder Fuse O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
In temperature range - 20 °C ... +50 °C O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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Max. 63 m³/h Optional external purge air unit (type 2BH1300) 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Sender/receiver unit DHSP-T4V11NNXX 2 bar 1057191 Sender/receiver unit DHSP-T4H21NNXX 2 bar 1067618 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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Sender/receiver unit DHSP-T4H52NNXX 1051565 Sender/receiver unit DHSP-T4H62NNXX 1051862 Sender/receiver unit DHSP-T2S73NNXX 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Flange with tube, Di = 70,2, length 240 mm, VA 2063087 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
MCU remote control unit with power supply unit 2075568 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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1045004 Supply voltage 24 V DC, with purge air unit, with display O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Weatherproof cover for sender/receiver unit with NL > 735 mm 7047582 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
Device check accessories Part No. Designation Control filter set DHSP 2049045 8012426/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
Part No. Designation Filter element Micro-Topelement C11 100 5306091 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 8012426/YWL2/3-0/2016-08| SICK Subject to change without notice...
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Restrictions of use ................8 Resuming measuring operation ............82 8012426/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Subject to change without notice...
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