Contec ORBITER 800 Manual
  1. Manuals
  2. Brands
  3. Contec Manuals
  4. Floor Machine
  5. ORBITER 800
  6. Manual

Contec ORBITER 800 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ORBITER 800
Manual
www.contecgmbh.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ORBITER 800 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Contec ORBITER 800

Summary of Contents for Contec ORBITER 800

  • Page 1 ORBITER 800 Manual www.contecgmbh.com...
  • Page 2 Important Information! Dear Customer! Thank you for choosing CONTEC as your supplier. We wish you all the best with your new ORBITER 800 and hope that it meets all your expectations. This Manual only concerns the floor grinding machines “ORBITER 800”.

  • Page 3: Table Of Contents

    Manual ORBITER 800 Table of Contents Specifications ............................2 Electrical specifications ....................... 2 Mechanical specifications ......................3 Water tank ............................ 4 Tools ............................. 5 Range of application ........................6 Scope of supply ..........................6 Overview ............................7 Safety Regulations ..........................8 Legend ............................
  • Page 4 Manual ORBITER 800 Daily inspection prior to operation .................... 24 Maintenance and inspection list ....................25 Grinding head replacement / assembly ..................27 Cleaning the machine ......................... 27 Trouble shooting ........................27 5.6.1 Common faults ........................27 5.6.2 Error codes .......................... 28 5.6.3...

  • Page 5: Specifications

    Electrical specifications All models are CE-marked. If using a generator see “2.6.2Using a generator” This refers to different power choices. Note that an ORBITER 800 made for one choice of power must be used with that particular choice. Standard Maximum current for the fuses used in the power source (i.e. the distribution box).

  • Page 6: Mechanical Specifications

    610 kg (1345 lbs) / RC 640 kg (1410 lbs) Mass Water tank 20 liter / 5.2 gal Gear barrel Synchronized Table 1-2 Mechanical specifications Measurements of ORBITER 800 Width 800 mm (32”) Height 1250 mm (49.2”) Length 1550 mm (61”)

  • Page 7: Water Tank

    Figure 1-1 Standard ORBITER 800 ORBITER 800 has a built-in water tank (1.) that can be used to keep the grinding tools at the lower temperature and in those occasions where it´s not possible to use a dust collector together with the machine.

  • Page 8: Tools

    Manual ORBITER 800 1.4 Tools The machine must be equipped with tools approved by CONTEC GmbH before operation. Failure to follow the directions in this Manual will void the warranty See “Grinding guide” for information about available tools and “4.14 Changing tools” for information about how to change the tools.

  • Page 9: Range Of Application

    ORBITER 800 is exclusively designed to process horizontal surfaces. ORBITER 800 must not be used for other purposes than stated in this Manual. The manufacturer will not be liable for damage or injury resulting from incorrect usage of ORBITER 800. Failure to follow the directions in this Manual will void the warranty.

  • Page 10: Overview

    Manual ORBITER 800 1.7 Overview Figure 1-3 Overview of ORBITER 800 Item Description Reference 4.3Control panel Control panel Handle Power inlet 1.1Electrical specifications 6 Spare Parts Dust collector connection Wheel 6 Spare Parts 6 Spare Parts Floating Cover Air inlet Electrical cabinet...

  • Page 11: Safety Regulations

    Manual ORBITER 800 2 Safety Regulations Read this entire chapter carefully! Failure to comply with safety regulations may result in serious injuries or damages. 2.1 Legend Notation regarding safety Notation regarding electrical safety Notation regarding safety during transport Tipping hazard See reference 2.2 Safety precautions...

  • Page 12: Organizational Measures

    Manual ORBITER 800 2.3 Organizational measures The Manual is to be kept near the location where the machine is being operated and must be within reach at all times. In addition to this Manual general and legal regulations regarding accident prevention and environmental protection must be complied with as per local regulations.

  • Page 13: Personnel Qualification

    Manual ORBITER 800 Repairs may only be made by CONTEC GmbH certified service technicians. Some grinding work may generate sparks under certain circumstances. Personnel working with the machine must therefore be aware of the risk of fire and how to handle a fire situation properly.

  • Page 14: Electrical Safety

    Manual ORBITER 800 Faults must be immediately rectified. Carry out the switch on and switch off operations in accordance with this Manual. Before switching on the machine make sure that no-one can be endangered when the machine starts up. Never operate the machine when not in its upright position.

  • Page 15: Cables

    Manual ORBITER 800 The work area must be secured against any third party entering the work area. Follow local electrical engineering regulations while working on the machine. Never leave a machine unattended. Use only tools that are insulated against electricity.

  • Page 16: Safety Regarding Maintenance

    Manual ORBITER 800 2.8 Safety regarding maintenance Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Never work on the machine while power is still connected! All parts must have come to a complete stop before beginning any work! When the machine is lying down on its back it might tilt to its upwards position.

  • Page 17: Lifting

    Manual ORBITER 800 2.9.2 Lifting The machine must be secured according to local safety regulations before lifted. No person is allowed beneath a lifted machine! The machine must be lifted according to the instructions in “3.3Lifting”Observe the machines point of balance before lifting! Failure to comply with these regulations may cause injuries or damages.

  • Page 18: Transport

    Manual ORBITER 800 3 Transport 3.1 Precautions Read “2.9 Safety regarding transport” before attempting to transport the machine. 3.2 Manual transport  Detach the tools according to the instructions in “4.14 Changing tools”.  Push the handle downwards to lift the gear barrel about 10 cm (4”) from the ground.

  • Page 19: Operation

    Manual ORBITER 800 4 Operation 4.1 Precautions Any machine, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with the safety regulations during operation and maintenance, and for the use of safety devices supplied with the machine, as well as the provision of appropriate additional safety devices! Never operate the machine without proper tools.

  • Page 20: Control Panel

    Control panel of ORBITER 800 Standard. 4.3.2 RC Control Panel 4. Water 9. DSP System ”HMI” 6. Start/ 3. Speed Off/ On Stop 8. Joystick 7.Main Switch § 5. EMERGENCY STOP Figure 4-3 Control panel of ORBITER 800 RC - 17 -...

  • Page 21: Start Up

    See ”4.1 Precautions” before starting the machine. How to start the machine  Make sure that the machine has the optimal CONTEC GmbH approved grinding tools for the surface.  Make sure that the power plug and hoses for dust collector (if used) are connected to the machine.

  • Page 22: Adjusting Grinding Speed

    Manual ORBITER 800 4.6 Adjusting grinding speed Turn the “SPEED” knob (3) clock wise to increase the grinding speed and counter clock wise to decrease it. See “1.2Mechanical specifications” for the rotation speed range. 4.7 Change grinding direction on a standard machine Use the “L/R”...
  • Page 23 Manual ORBITER 800 Step 3. If “Fast Start” is selected then choose wich tool that is intended to be use by tapping on Operating screen The machine is now in operation mode and the operator will have full feedback on “Forward Speed”, Power consuption.

  • Page 24: Adjusting The Grinding Pressure

    Manual ORBITER 800 4.12 Adjusting the grinding pressure The machine has a system for changing the grinding pressure, this will give 60 kg (132 lbs.) of extra head pressure. Follow the procedure below: Moving parts, take extra care while doing this procedure.

  • Page 25: Wheel System Release

    Manual ORBITER 800 4.13 Wheel release system ORBITER 800 RC The ORBITER 800 RC machine is equipped with a drive system for the wheels. This can easily be released so the wheels are free spinning. Follow the steps described below:...

  • Page 26: Changing Tools

    Manual ORBITER 800 4.14 Changing tools Before changing tools, read “2.8 Safety regarding maintenance”. This illustration shows how to change the tools. Figure 4-3 How to fit the diamond segments on the Scan-On plate. Insert the segment at the widest part of the slot...

  • Page 27: Maintenance

    Manual ORBITER 800 5 Maintenance 5.1 Precautions Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Read “2.6 Electrical safety” before beginning any maintenance work. Never work on the machine while power is still connected! All parts must have come to a complete stop before beginning any work! When the machine is lying down on its back it might tilt to it’s upwards position.

  • Page 28: Maintenance And Inspection List

    Manual ORBITER 800 5.3 Maintenance and inspection list Daily  Inspect the wheels  Inspect the grinding heads  Look for any other damage 12 hours after service  Check bolts on the grinding heads Every 250 hours  Add grease for the main radial seal.
  • Page 29 Manual ORBITER 800 Only use approved grease from Every 500 hours CONTEC GmbH. (570100) Note For more detailed this grease is only for information about the transmissions and not for seals. 500-hour service interwall check the Before closing the machine house,...

  • Page 30: Grinding Head Replacement / Assembly

    Manual ORBITER 800 5.4 Grinding head replacement / assembly Follow these steps to replace the grinding head plate  Make sure the machine is in its “Safety off position”  Tilt the machine backwards and secure it.  Remove any tools used.

  • Page 31: Error Codes

     Built in EEPROM has problems due to noise  Check the fans/ let the motor drive cool down or excessive temperature.  Contact CONTEC GmbH service centre Under voltage  One of the three phases is missing from the...

  • Page 32: Fault History

    Manual ORBITER 800 5.6.3 Fault history When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor function (dxxx) and select d081 details about the present fault. The previous 5 faults are stored in d082 to d086.

  • Page 33: Spare Parts

    Manual ORBITER 800 6 Spare Parts 6.1 General parts - 30 -...
  • Page 34 Manual ORBITER 800 General parts Art. No Denomination Electric motor 15KW (20hp) 3~ (400-480)V Electric motor 11KW (15 hp) 3~ 230V Red cover Water tank complete see Actuator, Hydraulic Actuator, Hydraulic see Frontwheel Front wheel Sensor mount, machine housing RC...
  • Page 35 Manual ORBITER 800 6.2 Actuator, Hydraulic Pos Qty Art No Denomination Actuator, Hydraulic Handle, hydraulic cylinder Joint head, hydraulic cylinder M4x25 Screw NYLOC M4 M12 X 40 Screw NYLOC M12 NYLOC M10 10x50 Screw Actuator distance Bracket, hydraulic cylinder Pos Qty...

  • Page 36: Front Wheel

    Manual ORBITER 800 6.3 Front Wheel Pos Qty Art. No Denomination Front Wheel attachment Front Wheel Bolt M16 Front Wheel Bussing Front Wheel Frame Front Wheel Pin TRSP 6x2 Front Wheel Adjustment pin Front Wheel, Outer tube Front Wheel, Spring...

  • Page 37: Floating Cover

    Manual ORBITER 800 6.4 Floating Cover Pos Qty Art No Denomination Brush SM-32 Machine House Floating cover ORBITER 800 Machine House Water hose set ORBITER 800 Machine House T-Connection Water hose - 34 -...

  • Page 38: Upper Machine House Connections

    Manual ORBITER 800 6.5 Upper Machine House Connections Pos Qty Art No Denomination Rubber Element GP42A Bolt M10x30 Nord Lock for M10 Machine House Set Screw M16 outer Motor Coupling GP42A Machine House set screw M16 inner - 35 -...

  • Page 39: Upper Machine House

    Manual ORBITER 800 6.6 Upper Machine House Art No Denomination- ORBITER 800 Machine House Casted Upper Machine House Casted Outside Cover Machine House Radial Seal 670x710x20 Machine House Breath Plug Machine House Electic Motor Bracket, Casted Bolt M8x25 Washer Nord Lock 8, 6 X 13, 5 X2,7...

  • Page 40: Machine House Lower End

    Manual ORBITER 800 6.7 Machine house lower end Pos Qty Art No Denomination -ORBITER 800 Machine House Grease Plug Cover Machine House Grease Plug 3 see Grinding Head Grinding Head 280mm / 11" Bolt M 6x20 Machine House Radial Seal 38x55x7...

  • Page 41: Machine House Belt System

    Manual ORBITER 800 6.8 Machine House Belt System Pos Qty Art No Denomination - ORBITER 800 Rubber Element GP42A Machine House Vave Washer f Central Shaft Bolt M12x60 MC6S Cog Belt 2248 D8M-50 CXA 2 see Shaft Assembly Shaft Assembly with bushed gear wheel...

  • Page 42: Center Shaft Assembly

    Manual ORBITER 800 6.9 Center Shaft Assembly Pos Qty Art No Denomination - ORBITER 800 Bearing 6014 RS1 C3 Bearing 3214 Bearing Box Upper Central shaft Bearingbox Main Central shaft Bearingbox Lower Central shaft Center Shaft Central Pulley 30-8M-50 Nut M30x1,5 (KMT 6) Central Shaft...
  • Page 43 Manual ORBITER 800 Belt tensioner system Pos Qty Art No Denomination- ORBITER 800 Nut M12 Standard Belt tensioner casted body Main Shaft for belt tensioner Bolt for belt tensioner Pulley for belt tensioner Secondary Shaft for belt tension M12 Set screw for belt tensioner...

  • Page 44: Machine House Lower

    Manual ORBITER 800 6.10 Machine House Lower Pos Qty Art. No Denomination- ORBITER 800 Machine House Lower Casted Bearing Flange, Grinding shaft Bolt M6x14 - 41 -...

  • Page 45: Grinding Shaft With Bushed Gear Wheel (2 Per Machine)

    Manual ORBITER 800 6.11 Grinding Shaft with bushed gear wheel (2 per machine) Art No Denomination- ORBITER 800 Grinding Shaft Radial Seal 38x55x7 Nut KMT 4 M20x1 Grinding Shaft Pulley 64-8M-50 Grinding Shaft Bushing for gear wheel, Grinding shaft Bearing BTH-1024 C, Grinding Shaft...

  • Page 46: Grinding Shaft With Locked Gear Wheel (1 Per Machine)

    Manual ORBITER 800 6.12 Grinding Shaft with locked gear wheel (1 per machine) Pos Qty Art No Denomination- ORBITER 800 Gear Wheel Locked Grinding Shaft Radial Seal 38x55x7 Nut KMT 4 M20x1 Grinding Shaft Pulley 64-8M-50 Grinding Shaft Bearing BTH-1024 C, Grinding Shaft...

  • Page 47: Grinding Head

    Manual ORBITER 800 6.13 Grinding Head Pos Qty Art No Denomination- ORBITER 800 Washer 40 x5 Spring Steel disc 1mm Grinding Head Seal VA-50 Grinding Head Central Hub, Grinding Head Tool Head 280mm / 11" Bolt M8x16 Rubber Damper Bolt M10x30...

  • Page 48: Wheel System Standard

    Manual ORBITER 800 6.14 Wheel System Standard Pos Qty Art No Denomination- ORBITER 800 Wheel Standard / Propane Adjustment Plunger Wheels Wheel frame Right Standard Wheel shaft Standard Washer 40x5 M12x25 M6S M8x16 Joint M14 Washer 44x4 Wheel frame Left Standard...

  • Page 49: Wheel System Rc

    Manual ORBITER 800 6.15 Wheel System ORBITER 800 RC Pos Qty Art No Denomination- ORBITER 800 2 530018 Bearing 6210 Wheel RC Wheel Frame Right RC Wheel connection Hub RC Adjustment Plunger Wheels Wheel Drive Motor Right RC Wheel Drive Motor Left RC...

  • Page 50: Kick Stand

    Manual ORBITER 800 6.16 Kick Stand Pos Qty Art No Denomination- ORBITER 800 Kick Stand Right Arm Kick Stand Left Arm Kick Stand Bar Bolt M10x18 MC6S - 47 -...

  • Page 51: Handle

    Manual ORBITER 800 6.17 Handle Pos Qty Art No Denomination- ORBITER 800 Handle Frame Attachment Plat for Handle Bushing for M16 bolt Handle Hip Support Center mekanism, Hip Support M8x10 MC6S Nord Lock Washer for M8 Pins 8x14mm Handle locking mekanism, Bar...

  • Page 52: Chassis Hose System

    Manual ORBITER 800 6.18 Chassis hose system Pos Qty Art No Denomination- ORBITER 800 Hose Clamp for 76mm / 3" Cooling plate for electrical cabine Cooling Plate attachment for Hose Chassi attachment for 76mm / 3" hose Camlock inlet 3"...

  • Page 53: Control Panel Standard

    Manual ORBITER 800 6.19 Control Panel ORBITER 800 Standard Pos Qty Art No Denomination- ORBITER 800 Hour Meter Protection bar for Control Panel Cover underneath Control Panel Control Panel Sheet metal Left Right Switch Emergency Stop Start / Stop Grinding Motor...

  • Page 54: Control Panel Rc

    Manual ORBITER 800 6.20 Control Panel ORBITER 800 RC Pos Qty Art No Denomination- ORBITER 800 Control Panel RC Sheet metal Joystick Attachment SM-32 RC Joystick RC Emergency Stop Seal for Control Panel Cover underneath Control Panel HMI for DSP Machine RC...

  • Page 55: Wiring Schematics Std

    Manual ORBITER 800 6.21 Wiring Schematics Standard version Figure 7-4 Electrical schematic ORBITER 800 “Standard” Component Description Art. No. Hour meter SS15 Left/Right Rotation Speed Potentiometer SB12 Stop Start SB14 Emergency stop Inverter 15kW Omron Power inlet See General parts...

  • Page 56: Wiring Schematics Rc

    Manual ORBITER 800 6.22 Wiring schematics RC (Remote Control) version - 53 -...
  • Page 57 Manual ORBITER 800 - 54 -...
  • Page 58 Manual ORBITER 800 - 55 -...
  • Page 59 Manual ORBITER 800 - 56 -...
  • Page 60 Manual ORBITER 800 - 57 -...
  • Page 61 Manual ORBITER 800 - 58 -...
  • Page 62 Manual ORBITER 800 - 59 -...

  • Page 63: Warranty

    CONTEC GmbH reserves the right to modify the design – or make improvements without obligation to change previously manufactured products. Costs for repairs, carried out by an unauthorised workshop, will not be reimbursed by CONTEC GmbH. If such repairs damage this product these are not covered by the warranty agreement.

  • Page 64: Eu Declaration

    Manual ORBITER 800 8 EU Declaration Declaration of conformity CE Manufacturer SCANMASKIN Sweden AB Address Heljesvägen 10 437 36Lindome Sweden Product Grinding machine Name SCANMASKIN 32 World Series Serialnumber _________ Standards used including number Machine directives 2006/42/EG 2004/108/EC 2006/95/EG Harmonized standards...

  • Page 65: Contact Information

    Manual ORBITER 800 9 Contact information CONTEC Maschinenbau & Entwicklungstechnik GmbH Hauptstraße 146 57518 Alsdorf Deutschland / Germany Phone: +49 (0) 2741 9344-0 Fax: +49 (0) 2741 9344-29 E-mail: info@contecgmbh.com Website: www.contecgmbh.com - 62 -...

Table of Contents