Range Road RR403 Assembly Manual
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Range Road RR403 Assembly Manual

Shredder atv utv towable, disc chipper
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RR403
11.4cm (4.5") CHIPPER SHREDDER
ATV UTV TOWABLE, DISC CHIPPER
ASSEMBLY GUIDE
Read this owner's manual carefully in its entirety before attempting to assemble this machine.
instructions
Read, understand and follow all
on the machine before operation. Be completely
familiar with the controls and the proper use of the machine before operating it. Keep this
manual in a safe place for future and regular reference and for ordering replacement parts.

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Summary of Contents for Range Road RR403

  • Page 1 RR403 11.4cm (4.5”) CHIPPER SHREDDER ATV UTV TOWABLE, DISC CHIPPER ASSEMBLY GUIDE Read this owner’s manual carefully in its entirety before attempting to assemble this machine. instructions Read, understand and follow all on the machine before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..............................3 SECTION I: SAFETY GENERAL RULES ..............................4 CALIFORNIA PROP 65 ............................5 WARNING LABELS ..............................5 TRAINING ................................7 PREPARATION ................................ 7 OPERATION ................................. 8 TOWING ..................................10 MAINTENANCE & STORAGE ..........................10 OPERATOR ZONE ..............................12 YOUR RESPONSIBILITY ............................

  • Page 3: Specifications

    SPECIFICATIONS Briggs & Stratton XR2100 Engine Displacement 420cc Net Power 13.5hp (9.0kw) Chipping Capacity 4.5” (114 mm) Weight 407 lb. (185 kg) Length 103.5” (2630 mm) Width 34.5” (1000 mm) Height 61.5” (1655 mm) Operating RPM 3600 RPM Type of Fuel Gasoline Starting Method Electric Start...

  • Page 4: Section I: Safety

    SECTION 1 SAFETY GENERAL RULES This symbol points out important safety instructions which, if not followed could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your chipper. Failure to comply with these instructions may result in personal injury.

  • Page 5: California Prop 65

    SAFETY WARNING LABELS CALIFORNIA PROP65: The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. MAKE CERTAIN THAT ALL SAFETY LABELS ON THIS EQUIPMENT ARE KEPT CLEAN AND IN GOOD CONDITION. IF YOU NEED REREPLACEMENT LABELS, 12cm Page 5 of 31...
  • Page 6 SAFETY WARNING LABELS MAKE CERTAIN THAT ALL SAFETY LABELS ON THIS EQUIPMENT ARE KEPT CLEAN AND IN GOOD CONDITION. IF YOU NEED REPLACEMENT LABELS, CONTACT THE SUPPLIER. BATTERY CONNECTION WARNING DANGER WARNING : EMERGENCY STOP WARNING 12cm Check belt tension before operating chipper.

  • Page 7: Training

    SAFETY SAFE OPERATION PRACTICES TRAINING • Read this owner’s manual carefully in its entirety before attempting to assemble this machine. Read, understand and follow all instructions on the machine before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

  • Page 8: Operation

    SAFETY SAFE OPERATION PRACTICES • Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is running or when the engine is hot. Allow engine to cool before refueling. • If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have disappeared.
  • Page 9 SAFETY SAFE OPERATION PRACTICES • Keep all guards and safety devices in place and operating properly. Do not operate the machine if all safety guards are not in place. • Do not use the unit with the chipper hopper removed. •...

  • Page 10: Towing

    SAFETY SAFE OPERATION PRACTICES TOWING • Obey all provincial, state and local regulations when towing on public roads. This machine is NOT highway towable. • Before towing, be certain the chipper is securely attached. • Do not allow anyone to sit or ride on the chipper. This can cause serious injury. •...
  • Page 11 SAFETY SAFE OPERATION PRACTICES • Blades should be checked for sharpness and the bolts attaching them to the drum for tightness before each operation. • Replace the nylock nuts securing the blade every time you replace the blade. • Check the gap between the blade and wear plate every time you sharpen or replace the blade. •...

  • Page 12: Operator Zone

    SAFETY SAFE OPERATION PRACTICES OPERATOR ZONE • Only operate your chipper from the operator zone. • Know how to turn your unit off. • Never move your chipper or leave it unattended with the engine running. • Follow engine owner's manual for engine maintenance and repair HAZARD: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester applicable to local or state laws (if...

  • Page 13: Section Ii: Assembly Package Contents

    SECTION II ASSEMBLY PACKAGE CONTENTS SKID PARTS CHIPPER CHIPPER HOPPER HITCH ARMS STAND HITCH ASSEMBLY GLASSES OWNER’S MANUAL ENGINE MANUAL HEARING PROTECTION TOOLS REQUIRED FOR ASSEMBLY 16mm Wrench or Socket - 2 required 17mm Wrench or Socket - 2 required UNPACKING AND CHECKING THE CONTENTS •...

  • Page 14: Wood Chipper Assembly

    SECTION II ASSEMBLY STEP BY STEP INSTRUCTIONS Set the shipping crate on a solid flat surface and carefully remove the lid. Use two people and take all parts out of the crate and inspect the components to ensure there are no missing pieces before starting to assemble the woodchipper.
  • Page 15 SECTION II ASSEMBLY STEP BY STEP INSTRUCTIONS STEP 3: Axles Tilt the chassis slightly backwards and attach the axles & wheels, tighten bolts. STEP 4: Infeed Place the infeed on the chassis so that the mounting holes line up with the holes on the infeed.
  • Page 16 SECTION II ASSEMBLY STEP BY STEP INSTRUCTIONS STEP 5: Connect emergency line and engine line STEP 6: Discharge Chute Place the discharge chute on the chassis so that the mounting holes line up with the holes on the discharge chute. Install the bolts &...

  • Page 17: Section Iii: Operation Proper Use Guidelines

    SECTION III OPERATION PROPER USE GUIDELINES BEFORE STARTING ENGINE, ALWAYS CHECK OIL LEVEL! REFER TO THE ENGINE OWNER ’ S MANUAL FOR FURTHER DETAILS REGARDING OPERATION AND MAINTENANCE OF THE ENGINE. Note: The Engine is shipped without oil! Fill the crankcase with 10w30 oil before starting the engine.

  • Page 18: Oil And Fuel

    SECTION III OPERATION PROPER USE GUIDELINES CHECKING AND ADDING OIL • Check oil level before starting engine. • Check oil level daily, or after every eight hours of operation. • Keep oil level at FULL. • Do not overfill. OIL FILLING PROCEDURE Please follow your Briggs &...
  • Page 19 SECTION III OPERATION PROPER USE GUIDELINES STARTING AND STOPPING STARTING AND OPERATING TIPS ● Store and fuel equipment in a level position. ● Use fresh fuel. ● Use correct type of oil as per your Brigg’s & Stratton Manual. ● Remove external equipment/engine loads.

  • Page 20: Operation Notes

    SECTION III OPERATION PROPER USE GUIDELINES OPERATION NOTES • At engine start-up, the engine of your chipper operates under no load at 3600 RPM until approximately 1200 -1400 RPM's at which speed the centrifugal clutch engages and begins driving the drum. •...

  • Page 21: Section Iv: Chipping

    SECTION IV CHIPPING IMPORTANT NOTES THIS CHIPPER WAS DESIGNED FOR CHIPPING 12cm (4.75”) DIAMETER AND SMALLER TREES AND BRANCHES. NEVER USE THIS MACHINE FOR ANY OTHER PURPOSE AS IT COULD CAUSE SERIOUS INJURY. PROCESSING 11.4cm (4.5”) OR SMALLER TREES & BRANCHES •...

  • Page 22: Troubleshooting

    SECTION IV CHIPPING TROUBLESHOOTING FREEING A JAMMED DRUM Stop the engine. Remove the spark plug wire and keep away from spark plug. Disconnect battery at negative terminal (if so equipped). Remove any material left in the chipper hopper. Use a wrench to turn the drum shaft, first clockwise, then counter clockwise, until the jam is cleared.

  • Page 23: Section V: Maintenance & Storage How To Maintain Your Machine

    SECTION V MAINTENANCE & STORAGE HOW TO MAINTAIN YOUR MACHINE IMPORTANT: The blade should be checked for sharpness and the nuts and bolts attaching them to the drum for tightness before each operation. IMPORTANT: Every time you perform maintenance or any kind of service on the blade be sure to check the gap between the blade and the wear plate for proper placement.
  • Page 24 SECTION V MAINTENANCE & STORAGE HOW TO MAINTAIN YOUR MACHINE When you install the new OEM blade, the clearance between the blade and anvil plate must be checked and set. This clearance or gap should be set to 1/16 To adjust this clearance, loosen the four nuts and bolts holding the wear plate in place. The anvil plate can be slid up or down (in or out) to achieve the correct gap setting.

  • Page 25: Removal, Sharpening & Reinstallation Of Chipper Blade

    SECTION V MAINTENANCE & STORAGE REMOVAL, SHARPENING & REINSTALLATION OF CHIPPER BLADE HOW TO REMOVE THE KNIFE ATTENTION! Always wear safety gloves when working with blades. This machine is equipped with two reversible blades. When they lose their edge the blades can be turned to use the second edge. When the second edge is spent they have to be replaced.

  • Page 26: Adjusting Or Replacing Belt

    SECTION V MAINTENANCE & STORAGE ADJUSTING OR REPLACING BELT BELT ADJUSTMENT The belt on your chipper should deflect 9mm (3 / 8 ”) under three pounds of pressure as shown below. If it doesn't, adjust per the following directions. Remove belt guard. Loosen the 4 engine plate bolts.

  • Page 27: Centrifugal Clutch Tech Tips

    SECTION V MAINTENANCE & STORAGE CENTRIFUGAL CLUTCH TECH TIPS THE SHOES AND SPRINGS ON THE CLUTCH ARE NORMAL WEAR ITEMS. IF YOU NOTICE DECREASED PERFORMANCE OF THE CLUTCH THEY SHOULD BE CHECKED AND REPLACED IF NECESSARY. The clutch on your machine is designed for rugged, dependable service, however, it is important to understand the limitations of a clutch.
  • Page 28 SECTION V MAINTENANCE & STORAGE CENTRIFUGAL CLUTCH TECH TIPS CLUTCH MAINTENANCE The centrifugal clutch on this machine is permanently lubricated and does not require oil or grease. If after long periods of use, the drum wobbles excessively, replace the drum assembly. Always replace shoes and springs in sets.

  • Page 29: Troubleshooting

    SECTION V MAINTENANCE & STORAGE TROUBLESHOOTING SYMPTOM PROBLEM CORRECTION ● ● ● Clutch overheats. Clutch is slipping or drum is Immediately stop engine. ● Belt burns. Remove spark plug wires. jammed or stopped. Drum won’t turn. ● Turn drum by hand to be sure it turns freely.

  • Page 30: Parts List

    SECTION V PARTS LIST Description Description Base Frame Discharge Chute A Roller Flange to Discharge Chute Drum Blade M8x15 Handle Bolt M10x25 Hex Bolt M8x15 bolt M12x40 Hex Bolt Chute Deflector Bearing Mount Plate Feet fixation Bearing M10x70 Hex Bolt Pulley Tow Bar Clutch...

  • Page 31: Parts Diagram

    SECTION V PARTS DIAGRAM Page 31 of 31...

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