Related Manuals for Total Source TRP0007
Summary of Contents for Total Source TRP0007
- Page 1 Original operating manual OPERATING MANUAL MANUAL PALLET TRUCK T R P 0 0 0 7 04/2021 - V01 from serial n° 2021902491...
- Page 2 © 04-2021. TVH and TotalSource are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. ® ® No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
- Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product.
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Page 5: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..................DESCRIPTION . -
Page 6: Introduction
INTRODUCTION This pallet truck is a manually operated pallet truck designed to lift and transport pallets on hard and even surfaces. It can lift open-bottom or diagonal board pallets. Suitable ambient temperature is 5 °C up to 40 °C. If the pallet truck is used for extended periods of time in ambient temperatures below 5 °C, cold storage, or in extreme conditions with temperature and humidity changes, you must contact your dealer and obtain permission from the manufacturer. -
Page 7: Description
DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. Model TRP0007 Load capacity (kg) 2500 Material of the pump Painted steel (casted) Total length (L2) (mm) 1550 Length of the forks (L1) (mm) 1150 Width across the forks (W1/W3) (mm) -
Page 8: Main Components Of The Product
2.2. Main components of the product N° Component Tiller with handle Pump unit Steering wheels Frame Fork wheels 2.3. Placement of the decals The safety and warning labels should be placed as described in the pictures below. See chapter 3 for the explanation of the safety warnings. If the decals are damaged or missing, replace them. -
Page 9: Safety Instructions
SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them. N° Decal Explanation Reference Read the manual before use 138TA3912 Maximum load capacity: 2500 kg 166TA2312 1. Foot crushing hazard, wear safety shoes 166TA2313 2. -
Page 10: General Safety Instructions
3.2. General safety instructions • The operator should read all warning signs and instructions in the manual and on the pallet truck before using it. • Do not operate a pallet truck unless you have been trained or authorised to do so. •... -
Page 11: Transport And Storage
TRANSPORT AND STORAGE 4.1. Parking the pallet truck Park the pallet truck securely in a dry and frost-free environment. Do not park on an inclined surface. Always completely lower the forks. If the pallet truck is parked for longer than a month, lubricate the necessary parts, follow the instructions in chapter 7. -
Page 12: Assembly And Installation
ASSEMBLY AND INSTALLATION 5.1. Packing list Description Amount Reference Handle with chain 144TA6476 Axle 144TA6459 Elastic pin 144TA6460 Frame Contact your dealer Operating manual 166TA6847 Spare parts list 166TA6506 5.2. Safety instructions for assembly and installation of the product • Wear safety gloves and safety shoes when assembling the pallet truck. •... - Page 13 5. Remove the safety bar on the pump. 6. Take the chain in the lever and run it through the hole of the axle. 7. Secure the chain to the lever of the lowering valve. 8. If the pump functions unsatisfactorily: loosen the nut and adjust by tightening or loosening the screw.
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Page 14: Assembly Of The Foot Brake (Option)
5.5. Assembly of the foot brake (option) 1. Demount the wheel, see annex 4. 2. Beat out the spring pin. 3. Slide the wheel axle out of the pump. 4. Slide the foot brake onto the pump and secure it with the supplied screw. 5. -
Page 15: Operation
OPERATION 6.1. Safety instructions for operating the product • A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during daily inspection or function tests, the machine must be tagged and removed from service. • The operator may not wear any loose objects, such as necklaces, rings, scarves … as they may become entangled in the machine and thus cause harm to the operator. - Page 16 2. Loading and unloading the pallet truck: 1. Position and level the forks so that they are in line with the pallet inlets. 2. Slowly insert the forks into the inlets until the pallet hits the back of the forks. 3.
- Page 17 7. Move the goods into the storage space. 8. Unload the pallet truck by bringing the forks to their lowest position. 9. Pull back the pallet truck, the pallet is now in the desired space. 10. If the job is finished, safely store the pallet truck (see chapter 4).
- Page 18 3. Adjustments of the operating lever Adjustment of neutral position: 1. Place the operating lever in the normal position. 2. Push the tiller handle to the lowest position. 3. Regulate the adjusting nut and screw on the linkage so that, when the tiller handle is pumped, the forks neither raise nor lower.
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Page 19: Maintenance
MAINTENANCE 7.1. Safety instructions for the maintenance of the pallet truck • No modifications or alterations which could affect capacity, stability or safety requirements of the pallet truck, but not limited to these examples, shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof. - Page 20 2. Daily maintenance check A daily maintenance check of the pallet truck can limit wear to a minimum: • Check the wheels and axles for blockages. Remove the blockages if possible. • Check the wheels for wear, cracks, flat spots or broken bearings. If you find anything, replace the wheels.
- Page 21 Oil change Changing the oil can only be done by a qualified service technician and according to the manufacturer’s instructions. Draining the oil: 1. Lower the forks to the bottom position. 2. Remove the screw and turn the pallet truck on its side. 3.
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Page 22: Troubleshooting
TROUBLESHOOTING N° Problem Cause Action The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised up to the maximum height The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised The oil contains impurities... -
Page 23: Final Decommissioning And Disposal
FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. -
Page 24: Annexes
Umstellen einer Last / El traslado de una carga/ Spostamento di un carico Merk / Marque / Brand / Marke / Marca TotalSource Type / Typ / Tipo: TRP0007 Model/ Modèle/ Modell/ Modelo: ● dat het zelf het TECHNISCH DOSSIER samenstelt; qu’il constitue le DOSSIER TECHNIQUE en personne;... - Page 25 ORIGINAL DECLARATION que la máquina cumple todas las disposiciones aplicables de las Directivas y normas armonizadas citadas abajo; che la macchina è conforme a tutte le disposizioni pertinenti delle direttive e norme armonizzate elencate qui di seguito : richtlijn 2006/42/EC en met de aanpassingen en integraties die daarop volgen. EN ISO 3691-5:2015 la Directive 2006/42/EC et les modifications et intégrations successives.
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Page 26: Hydraulic Diagram
10.2. Hydraulic diagram Cylinder Valve Safety valve Valve Valve Pump Oil tank Lever 26/32... -
Page 27: Spare Parts List
10.3. Spare parts list The spare parts list is delivered together with this manual in the package. If it wasn’t included in your package check the packing list in chapter 5 to order a new spare parts list. 10.4. Replacement of the wheels 1. - Page 28 2. Replacement of the steering wheels Required material: • New snap ring • Snap ring rod • New steering wheels • Hammer • Mandrel The bearings are lubricated by default when they are delivered, but it never hurts to lubricate them again. Do check this before replacing the wheels. 1.
- Page 29 NOTES ........................
- Page 30 NOTES ........................
- Page 31 NOTES ........................
- Page 32 Your distributor: Manufactured outside the EU for: TVH PARTS HOLDING NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 • info@tvh.com • www.tvh.com...
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