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Summary of Contents for Total Source TRSM0004
- Page 1 Original operating manual OPERATING MANUAL MANUAL SCISSOR PALLET TRUCK T R S M 0 0 0 4 01/2022 – V01 from serial n° G21041386...
- Page 2 © 01-2022. TVH and TotalSource are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. ® ® No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
- Page 3 Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku. Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave. Swedish Du kan hitta denna manual på ditt språk via länken nedan. Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz. https://www.tvh.com/trsm0004-rv01 3/32...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product.
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Page 5: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..................DESCRIPTION . -
Page 6: Introduction
INTRODUCTION This scissor pallet truck is a manually operated scissor pallet truck designed to lift and transport pallets indoors on hard and even surfaces. Only lift and transport one pallet at a time. Suitable ambient temperature is 5 °C up to 40 °C. It can also be used stationary as a working platform. -
Page 7: Description
DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. Model TRSM0004 Load capacity (kg) 1500 Material of the pump Painted steel (welded) Total length (L2) (mm) 1570 Length of the forks (L1) (mm) 1170 Width across the forks (W1/W3) (mm) -
Page 8: Main Components Of The Product
2.2. Main components of the product N° Component Tiller with handle Pump unit Steering wheels Supports Frame Scissor mechanism Fork wheels 2.3. Placement of the decals The safety and warning labels should be placed as described in the pictures below. See chapter 3 for the explanation of the safety warnings. -
Page 9: Type Plate
2.4. Type plate N° Type plate Explanation Type of pallet truck Serial number Capacity of the pallet truck Weight of the pallet truck Type of pallet truck xxxx Fork length xxxx mm Name and address of the Serial n° xxxxxx Width over forks xxx mm manufacturer... -
Page 10: Safety Instructions
SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them. N° Decal Explanation Reference Operating instructions for the lever: 166TA5227 1. Lever up: lower the forks 2. Neutral: driving position 3. Lever down: raise the forks It is forbidden to carry or lift passengers. - Page 11 N° Decal Explanation Reference 1. Foot crushing hazard, wear safety shoes 166TA2313 2. Do not use on a slope 3. Do not use to lift or transport people 4. Keep other persons at a distance while operating the pallet truck 5.
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Page 12: General Safety Instructions
3.2. General safety instructions • The operator should read all warning signs and instructions in the manual and on the scissor pallet truck before using it. • Do not operate a scissor pallet truck unless you have been trained or authorised to do so. -
Page 13: Transport And Storage
TRANSPORT AND STORAGE 4.1. Parking the scissor pallet truck Park the scissor pallet truck securely in a dry and frost-free environment. Do not park on an inclined surface. Always completely lower the forks. If the scissor pallet truck is parked for longer than a month, lubricate the necessary parts, follow the instructions in chapter 7. -
Page 14: Assembly And Installation
ASSEMBLY AND INSTALLATION 5.1. Packing list Description Amount Reference Axle 165TA4873 Bleeder screw 165TA4937 Tiller arm 165TA4900 Chassis with pump unit Contact your dealer Operating manual 167TA1630 Spare parts list 166TA9530 5.2. Safety instructions for assembly and installation of the product •... - Page 15 5. Take the chain in the lever and run it through the hole in the axle. Attach the chain to the lever of the lowering valve. 6. Remove the safety plate. 7. To prevent oil from leaking from the oil tank during transport, the bleeder screw has been replaced by a sealing screw in the factory.
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Page 16: Operation
OPERATION 6.1. Safety instructions for operating the product • A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during pre-operation inspection or function tests, the machine must be tagged and removed from service. • The operator may not wear any loose objects, such as necklaces, rings, scarves … as they may become entangled in the machine and thus cause harm to the operator. - Page 17 2. Loading and unloading the pallet truck: 1. Position and level the forks so that they are in line with the pallet inlets. 2. Slowly insert the forks into the inlets until the pallet hits the back of the forks. 3.
- Page 18 7. Move the goods into the storage space. 8. Unload the pallet truck by bringing the forks to their lowest position. 9. Pull back the pallet truck, the pallet is now in the desired space. 10. If the job is finished, safely store the pallet truck (see chapter 4).
- Page 19 3. Adjustments of the operating lever Adjustment of neutral position: 1. Place the operating lever in the normal position. 2. Push the tiller handle into the lowest position. 3. Regulate the adjuster nut and screw on the linkage so that, when the tiller handle is pumped, the forks neither raise nor lower.
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Page 20: Maintenance
MAINTENANCE 7.1. Safety instructions for the repair of the product • No modifications or alterations which could affect capacity, stability or safety requirements of the pallet truck, but not limited to these examples, shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof. - Page 21 2. Daily maintenance check A daily maintenance check of the scissor pallet truck can limit wear to a minimum: • Check the wheels and axles for blockages. • Check if there are any damaged or loose bolts, nuts or cotter pins. •...
- Page 22 Oil and grease Reference Lubricating grease 107TA8448 Multipurpose grease 165TA3769 4. Check oil level Please check the oil level every 6 months. The oil capacity is about 1 - 1,3 l.. Top up the fluid level in the rubber reservoir to 5 mm below the top; this must be done with the forks in the lowered position.
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Page 23: Troubleshooting
TROUBLESHOOTING N° Problem Cause Action The hydraulic Defective fuse Replace the fuses, see spare parts list pump doesn’t Loose or unconnected plug Reconnect the plug operate The forks can’t be Load is too heavy, pressure relief Reduce load raised valve is activated Lowering valve doesn’t close anymore Clean or replace the valve, see spare or is not sealed because of dirt... - Page 24 N° Problem Cause Action The forks can’t be The piston rod or pump body is Replace the piston rod or pump body lowered deformed due to partial loading slanting to one side or due to overloading The forks were kept in their highest Lubricate the rod.
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Page 25: Final Decommissioning And Disposal
FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. -
Page 26: Annexes
Levantamiento y el traslado de una carga/ Sollevamento e spostamento di un carico Merk / Marque / Brand / Marke / Marca TotalSource Type / Typ / Tipo TRSM0004 Model/ Modèle/ Modell/ Modelo ● dat het zelf het TECHNISCH DOSSIER samenstelt; qu’il constitue le DOSSIER TECHNIQUE en personne;... - Page 27 ORIGINAL DECLARATION that the manual scissor pallet truck fulfills all the relevant provisions of the directives and harmonized standards stated herein below; dass Manueller scherenhubwagen allen einschlägigen Bestimmungen der nachstehenden Richtlinien und harmonisierten Normen entspricht; que la Palet de tijera manual cumple todas las disposiciones aplicables de las Directivas y normas armonizadas citadas abajo;...
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Page 28: Hydraulic Diagram
10.2. Hydraulic diagram NEUTRAL LOWERING LIFTING 28/32... -
Page 29: Spare Parts List
10.3. Spare parts list The spare parts list is delivered together with this manual in the package. If it wasn’t included in your package check the packing list in chapter 5 to order a new spare parts list. 10.4. Replacement of the wheels 1. - Page 30 2. Replacement of the steering wheels Required material: • New snap ring • Snap ring rod • New steering wheels • Hammer • Mandrel The bearings are lubricated by default when they are delivered, but it never hurts to lubricate them again. Do check this before replacing the wheels. 1.
- Page 31 NOTES ........................
- Page 32 Your distributor: Manufactured outside the EU for: TVH PARTS HOLDING NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 • info@tvh.com • www.tvh.com...
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