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Summary of Contents for Total Source TRW0009
- Page 1 Original operating manual OPERATING MANUAL MANUAL WEIGHING PALLET TRUCK T R W 0 0 0 9 06/2022 – V01...
- Page 2 © 06-2022. TVH and TotalSource are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. ® ® No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
- Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product.
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Page 5: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..................DESCRIPTION . -
Page 6: Introduction
INTRODUCTION This pallet truck is a manually operated pallet truck designed to lift and transport pallets on hard and even surfaces. It can lift open-bottom or diagonal board pallets. This pallet truck is also equipped with built-in weighing cells that weigh your goods while they’re being transported on the pallet truck. -
Page 7: Description
DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. Model TRW0009 Load capacity (kg) 2000 Type of the pump Quicklift pump Total length (L2) (mm) 1550 Length of the forks (L1) (mm) 1150 Width across the forks (W1/W3) (mm) -
Page 8: Main Components Of The Product
2.2. Main components of the product N° Component Tiller with handle Weighing display Power connection On/Off button Fork wheels Upper frame Lower frame with built-in weighing cells Steering wheels Pump unit 2.3. Placement of the decals The safety and warning labels should be placed as described in the pictures below. See chapter 3 for the explanation of the safety warnings. -
Page 9: Type Plate
2.4. Type plate N° Type plate Explanation Type of product TRPxxxx xxx mm Type of Pallet truck Fork length Type of wheels xxx mm Wheels Width over forks Manufacturer of the product Manufactured in the EU for: TVH Parts NV Length of the forks Brabantstraat 15 8790 WAREGEM - Belgium Imported in the UK by: TVH UK National distribution centre... -
Page 10: Safety Instructions
SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them. N° Decal Explanation Reference Operating instructions handle: 163TA1676 1. Handle up: lower the forks 2. Neutral: driving position 3. Handle down: pump up Maximum load capacity: 2000 kg 138TA2564 1. -
Page 11: General Safety Instructions
3.2. General safety instructions • The operator should read all warning signs and instructions in the manual and on the pallet truck before using it. • The pallet truck may only be used by trained personnel. • The operator is responsible for the pallet truck during the time it is in use. He or she shall prevent unauthorised persons from driving or operating the pallet truck. -
Page 12: Safety Instructions For The Use Of Batteries
3.3. Safety instructions for the use of batteries Protect the battery from Do not place the batteries close to Do not place the batteries vertically infiltration of water or any any open flame, heat, flammable on a conductive object to prevent corrosive liquid. -
Page 13: Transport And Storage
TRANSPORT AND STORAGE 4.1. Parking the pallet truck • Do not park on an inclined surface. • Always completely lower the forks. • If the pallet truck is parked for longer than a month, lubricate the necessary parts, see chapter 8. •... -
Page 14: Assembly And Installation
ASSEMBLY AND INSTALLATION 5.1. Packing list Description Amount Reference Weighing pallet truck 167TA5400 Operating manual 167TA5449 Spare parts list Contact your dealer Charger Contact your dealer 5.2. Safety instructions for assembly and installation of the product • Wear safety gloves and safety shoes when assembling the pallet truck. •... -
Page 15: Operation
OPERATION 6.1. Safety instructions for operating the product • A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during pre-operation inspection or function tests, the machine must be tagged and removed from service. • Do not operate a pallet truck unless you have been trained or authorised to do so. •... - Page 16 2. Loading and unloading the pallet truck: 1. Position and level the forks so that they are in line with the pallet inlets. 2. Slowly insert the forks into the inlets until the pallet hits the back of the forks. 3.
- Page 17 7. Move the goods into the storage space. 8. Unload the pallet truck by bringing the forks to their lowest position. 9. Pull back the pallet truck, the pallet is now in the desired space. 10. If the job is finished, safely store the pallet truck (see chapter 4).
- Page 18 3. Adjustments of the operating lever Adjustment of neutral position: 1. Place the operating lever in the normal position. 2. Push the tiller handle to the lowest position. 3. Regulate the adjusting nut and screw on the linkage so that, when the tiller handle is pumped, the forks neither raise nor lower.
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Page 19: Operating The Weighing System
OPERATING THE WEIGHING SYSTEM 7.1. Touch panel display On/off key; to turn the scale on or off 1) Zero key; to clear and zero the display 2) Value increment key; to change the selected digit value 1) Tare key; to perform a tare function, subtracts weights 2) To change the menu option in menu setting 3) Right arrow key;... -
Page 20: Changing The Batteries
7.2. Charging the batteries The system is powered by a rechargeable battery. When the voltage level of the battery is running low, the display will show “the low battery indication“. In this case, please recharge the battery. Do not use any other type of power adaptor than the one supplied with the scale. 1. -
Page 21: Start-Up
7.3. Start-up 1. Initial Start-up Warm-up time of 15 minutes stabilizes the measured values after switching on. 2. Switching on/off Switch on the indicator by pressing key. Display will show the scale version and will start self-checking. After self-checking, display will be in normal weighing mode. To switch off the scale, press key again. -
Page 22: Check Weighing & Check Counting
7.7. Check weighing & Check counting It can set an upper or lower limit when weighing or counting with the limits range. During the limit controls dividing the unit will indicate whether a value upper or lower limits with an alarm sound. To enable check weighing or counting function, press key in normal weighing or counting mode, display will show “lim-on”. -
Page 23: Accumulation
to increment the value. Press key to confirm, display will show “end” and follow back to normal weighing mode. Note: To delete limits, enter “0000.0 kg“. 3. Limits setting for target quantity Press key to enter counting mode, display will show “0”. Hold key 3 seconds in counting mode, display will show “INSIDE”. -
Page 24: Parts Counting
7.9. Parts Counting To perform parts counting operation, it must know the average piece weight. Proceed by putting on a certain number of the parts to be counted. The balance determines the total weight and divides it by the number of parts, the so-called reference quantity. Counting is then carried out based on the calculated average piece weight. -
Page 25: Led Luminance Adjusting
Press key to exit menu and back to normal weighing mode Option Description AUOF y To enable the auto off function When scale is not in use for more than 5 minutes, the scale will come to auto off mode , the last point will be flickered Press the key. -
Page 26: Maintenance
MAINTENANCE 8.1. Safety instructions for the maintenance of the pallet truck • No modifications or alterations which could affect capacity, stability or safety requirements of the pallet truck, but not limited to these examples, shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof. - Page 27 2. Daily maintenance check A daily maintenance check of the pallet truck by the operator can limit wear to a minimum: • Check the wheels and axles for blockages. • Check if there are any damaged or loose bolts, nuts or cotter pins. •...
- Page 28 Changing the hydraulic oil: Changing the oil can only be done by a qualified service technician and according to the manufacturer’s instructions. Draining the oil: 1. Lower the forks to the bottom position. 2. Remove the discharge valve shaft and the spring from the discharge valve body.
- Page 29 5. Calibration Turn off the indicator Press and hold key while turning on the power with the key together to turn on the indicator Release the key when the display shows “d 1” (the number 1 may be replaced by another value depending on the original settings) Press key to select the division (1/2/5/10/20/50) you need...
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Page 30: Troubleshooting
TROUBLESHOOTING N° Problem Cause Action The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised up to their maximum height The forks can’t be The level of hydraulic oil is too low Add hydraulic oil, see chapter 7 raised The oil contains impurities... -
Page 31: Final Decommissioning And Disposal
FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. -
Page 32: Annexes
Merk / Marque / Brand / Marke / TotalSource Marca / Marchio / Marca Type / Typ / Tipo TRW0009 Serienummer / N° de série / Serial number / Seriennummer / Número de serie / Numero di serie / Número de série... - Page 33 ORIGINAL DECLARATION that the weighing pallet truck fulfills all the relevant provisions of the directives and harmonized standards stated herein below; dass Handhubwagen Wiegen allen einschlägigen Bestimmungen der nachstehenden Richtlinien und harmonisierten Normen entspricht; que la Transpaleta de pesaje cumple todas las disposiciones aplicables de las directivas y normas armonizadas que se indican a continuación;...
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Page 34: 10.2. Parameters
10.2. Parameters 1. Enter into the Menu Hold key 3 seconds to enter menu setting in the normal weighing mode, the display will be show “U KG “, and FN indicator will be on 2. Enter to Selected Menu Press , to confirm which will be shown on the display. - Page 35 5. Menu Block Menu Sub Menu Description Default U KG To select the weighing unit Options: kg/lb U LB BUAD Buad48 9600 To select the baud rate Options: 4800/9600 Buad96 RS OFF To set RS-232 communication function off RS PR RS CO Data send continues RS SCO...
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Page 36: 10.3. Hydraulic Diagram
10.3. Hydraulic diagram 36/40... -
Page 37: 10.4. Spare Parts List
10.4. Spare parts list The spare parts list is delivered together with this manual in the package. If it wasn’t included in your package check the packing list in chapter 5 to order a new spare parts list. 10.5. Replacement of the wheels 1. - Page 38 2. Replacement of the steering wheels Required material: • New snap ring • Snap ring rod • New steering wheels • Hammer • Mandrel The bearings are lubricated by default when they are delivered, but it never hurts to lubricate them again. Do check this before replacing the wheels. 1.
- Page 39 NOTES ........................
- Page 40 Your distributor: Manufactured within the EU for: TVH PARTS NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 • info@tvh.com • www.tvh.com...
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