ShopBot 003065 Assembly Manual

For all prs tools shipped after 6/15/2017

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Summary of Contents for ShopBot 003065

Page 1: Contents
888-680-4466 • ShopBotTools.com Assembly Guide For PRSstandard Tools For all PRS tools shipped after 6/15/2017 Contents: ● PRS Gantry Assembly Guide ● Quick-Start Guide ● Table Drawings ● Maintenance Information ● Wiring Diagram located on inside door of Control Box...
Page 3: Table Of Contents
Wiring Diagram located on inside door of Control Box Table of Contents Introduction General Safety and Precautions PRS Tool Assembly Process Flow Main Parts of ShopBot Gantry Tool Section 1. Setup and Assembly Overview Electrical Precautions Other Electrical precautions: Safety...
Page 4 Cable Carrier to Lower X Bracket Test Cable Carrier Mobility on Both Axes X-Axis Cable Carrier Configurations Section 5. Control Box Installation Introduction Installation Section 6. VFD and Spindle Installation/Router Installation Introduction VFD Installation © Copyright 2021 ShopBot Tools, Inc.
Page 5 Motor, Proximity Switch, and Stop Button Cables Spindle Cable Spindle Logic Cable Finishing Spindle Fan Cable Installation Proximity Switch Installation X Proximity Switch Pneumatic Air Hoses Mount Z Zero Plate Assembly Secure Cables © Copyright 2021 ShopBot Tools, Inc.
Page 6 Troubleshooting the Motor Control System Section 10. Software Installation Introduction Hardware Computer Recommendations Computer Configuration Install ShopBot 3 Control Software and VCarve Pro Software Software Overview Connect ShopBot to Computer USB Communication Cable Load the Settings File Install Control Box Firmware...
Page 7 Proximity Switch Targets ShopBot Setup Z Zero Plate XY Zeroing Point Fine Tune Setup Square the Spindle Secure Mounting Screws Test Movement Distance Install Push Bars Install Dust Foot Install End Caps Section 13. Resources © Copyright 2021 ShopBot Tools, Inc.
Page 9: Introduction
Never place your hands on the rails of the ShopBot. Be aware that the machine may move unexpectedly in any direction, which can cause serious injury if your hands are in the path of movement.
Page 13: Section 1. Setup And Assembly Overview
A licensed electrician is required to complete the ShopBot setup. Connecting power to the control box is easiest when the tool is set up and in its final position. If the tool includes a high frequency spindle and/or a vacuum blower, these will also need to be connected by an electrician.
Page 14: Unpacking The Crate
DocID:SBG00520 Unpacking the Crate ShopBot components arrive in two packages: a large wooden crate and a long box. Contact the shipping company if either piece is missing, or if they do not arrive together. The components are packaged to avoid shifting during shipping. Use a large screwdriver to pry off the clips on top of the crate, and a Phillips head screwdriver to uncrate the components.
Page 15: Major Components
e nd plates The Y Z car m oves across the gantry and controls the height of the c utter head (either a router or high-speed spindle, depending on the tool). © Copyright 2021 ShopBot Tools, Inc. ...
Page 16 RPM controller unit, which connects to the PC through a separate USB cable. In most cases, the X -, Y-, and Z-axes w ill be referred to in respect to the machine. The X Y Home Position is also indicated here. © Copyright 2021 ShopBot Tools, Inc. ...
Page 17: Section 2. Table Assembly
The diagrams in this manual depict a 96”x48” table, the most common ShopBot table size. The table layout may look a little different (fewer or more legs, tool changer bar, etc.) depending on the size and shape of your tool (as well as any accessories included), but the same basic steps will be followed.
Page 18: Hardware
5/8-11 Hex Nut See table drawing 000160 1 per table leg 5/8-Table Leveler w/Nut See table drawing 002926/0008 1 per table leg 3/8-16x1 1/2” Carriage bolt See table drawing 000953 Used to secure base board © Copyright 2021 ShopBot Tools, Inc. ...
Page 19: Tools Required
Remove table sides from packaging and lay them on the floor side-by-side. Locate where the Home Position (X = 0) will be. Note for International Customers: T he location of the table legs and cross supports along the X-rails can be adjusted slightly to reflect metric units. © Copyright 2021 ShopBot Tools, Inc. ...
Page 20: Mount Table Levelers To Legs
Insert eight T-nuts per table leg into the T-slots in the pattern shown, with the rough side down. Note the line marked earlier for alignment. Make sure to insert the T-nuts for the middle table legs in the T-slots prior to assembling the end table legs. © Copyright 2021 ShopBot Tools, Inc. ...
Page 22: Stabilize With Lower Table Supports
Note: If a leveler foot pops off while lifting the sides in place, simply place the foot under the ball of the hardware and press down on the table side to reseat it. © Copyright 2021 ShopBot Tools, Inc. ...
Page 23: Connect Side Assemblies
Snug the bolts enough to preload the lock washers. If the middle table levelers are touching the floor, raise them until they no longer make contact. © Copyright 2021 ShopBot Tools, Inc. ...
Page 24: Insert T-Nuts In Bottom Slot
When a gusset is properly oriented, the gusset flange will rest against the table leg, holding it in position. T ighten bottom bolt only ; do not tighten the top bolt at this time. © Copyright 2021 ShopBot Tools, Inc. ...
Page 25 Note: T he front table support has a ShopBot decal. The middle legs will have upper table supports on both sides of the leg, but only one side uses gussets. The middle table supports are installed facing the opposite direction as each other;...
Page 26: Secure Table Supports And Cross Supports To Table Sides
Install Cross Supports Use an assistant, clamp(s), or sling(s) to hold the cross supports against bottom of table side for installation. Use a zip tie to line up T-nuts with mounting holes. © Copyright 2021 ShopBot Tools, Inc. ...
Page 27: Square The Table
1/16”. If measurements are different, adjust the rear table side. Ensure the bolts holding the cross supports onto the rear table side are loose enough to slide within the grooves. © Copyright 2021 ShopBot Tools, Inc. ...
Page 28: Leveling The Table
t he one side, as the previous side should already be level. Once strings are touching, the table should be level. Double check that tool is still square and adjust as necessary. © Copyright 2021 ShopBot Tools, Inc. ...
Page 31: Section 3. Gantry Installation
PRSstandard Assembly Guide Section 3 DocID:SBG00520 Section 3. Gantry Installation Introduction The gantry will come mostly assembled in the crate. Assistance will be required to safely lift the main assembly and place it on the table assembly. © Copyright 2021 ShopBot Tools, Inc. ...
Page 33: Adjust The Rails
The stop block should just clear the geared track below the rails. Leave stop blocks loosely attached, they will be adjusted and tightened in Section 10. © Copyright 2021 ShopBot Tools, Inc. ...
Page 34 1-2 mm (approximately 1/16”). They should be placed at each end of the back rail (opposite from the control box side). The targets will be centered under the proximity switch when the pinion is butted against the stop block. © Copyright 2021 ShopBot Tools, Inc. ...
Page 35: Section 4. Cable Carrier Installation
If not, they can be accessed via the Support area of our website in the Documentation section. The cable carriers are sized to match the length of the ShopBot’s axes. They are center-mounted, meaning that they will be shorter than the actual length of the machine.
Page 36: Hardware
1/4" Nylock nut 000454 Alternate parts: 12” E-chain trough bracket 003293 5/16-18 T-nuts 002498 X upper E-chain bracket 002156 Parts for X-axis carrier 6” Z Parts for X-axis carrier 12” or 24” Z © Copyright 2021 ShopBot Tools, Inc. ...
Page 37: X-Axis Cable Carrier
Mount additional trough brackets as needed. Most often, the middle leg and the back leg (farthest from the 0, 0 home position) are used. See diagrams at the end of this section for common configurations of the brackets and trough. © Copyright 2021 ShopBot Tools, Inc. ...
Page 39: Cable Carrier To Upper X Bracket
PRSstandard Assembly Guide Section 4 DocID:SBG00520 Cable Carrier to Upper X Bracket The ShopBot PRSalpha and PRSstandard tools come with an X cable bracket pre-installed. Attach one end of the cable carrier to the tab that extends from the X upper cable carrier bracket. Use flat head 10-32 screws, flat washer, lock washer and nut.
Page 43: Section 5. Control Box Installation
Control box mounting for 18” Z-axis tables is identical to the 6” table. Refer to drawings in the cable carrier section for control box and VFD location. © Copyright 2021 ShopBot Tools, Inc. ...
Page 44: Installation
8 inches from the end of the E-Chain trough before tightening the mounting screws. When you are satisfied with the position, tighten both screws to lock the control box in place as shown in figure 2. © Copyright 2021 ShopBot Tools, Inc. ...
Page 45: Section 6. Vfd And Spindle Installation/Router Installation
Refer to drawings in the cable carrier section for VFD location. VFD Installation ShopBot Tools with spindles use a VFD to regulate input power and control rotation speed. There are two major body sizes, 10” and 16”, which are used depending on specific voltage and phase requirements.
Page 46: Hardware
Voltage Amperage (Determines Size) An example model number is shown below. The model number is CIMR–VU2A0040GAA. 2 = 200-240 Vac, 3-phase 4 = 380-480 Vac, 3-phase © Copyright 2021 ShopBot Tools, Inc. ...
Page 47: Mounting The Vfd
DocID:SBG00520 Mounting the VFD The 10” VFD mounts to the top and middle set of holes in the middle leg of the ShopBot gantry tools with the VFD 1000 mounting kit. It is easiest to first put the top bracket on the top of the VFD. Then, attach the bottom bracket to the leg and attach the VFD hardware very loosely.
Page 48: Spindle Installation
NOTE: Misalignment of the spindle can result in poor cut quality, inaccurate dimensions, and reduced bit life. Squaring the spindle will occur after spoil board installation. © Copyright 2021 ShopBot Tools, Inc. ...
Page 51: Section 7. Mounting X-Axis Motors
In this section, the motors to power the X-axis will be installed. The Y- and Z-axis motors come preinstalled on the YZ car and will only need minor adjustment. © Copyright 2021 ShopBot Tools, Inc. ...
Page 52: Hardware
Red dots indicate which X-axis goes on either side of the tool. One dot marks motor X1, and two dots identifies motor The end of the cables also have colored labels. Accessory items, such as a rotary indexer, are marked yellow. © Copyright 2021 ShopBot Tools, Inc. ...
Page 53: Check Alignment Of Pinions With Rack
Replace motors and confirm pinion/rack alignment. Ensure that the pinion gear set screws are really tight against the shaft. Apply a small amount of Lithium grease to each pinion. This will ensure smooth movement and prevent corrosion. © Copyright 2021 ShopBot Tools, Inc. ...
Page 54: Mounting Locations
Place each motor in proper location and loosely secure the motor with the mounting hardware and a 5mm hex key. Keep mounting bolts loose so motor plate can slide up and down. © Copyright 2021 ShopBot Tools, Inc. ...
Page 55: Engage Pinions With Rack
Maintain firm upward pressure (15-20 lbs) with one hand while tightening mounting bolts. If necessary, a second person or quick clamp can hold the motor in position. Once pinion is secure on rack, snug all hardware. © Copyright 2021 ShopBot Tools, Inc. ...
Page 57: Section 8. Wire And Cable Routing
Loosely secure wire bundle to strain relief at bottom of cable carrier on same side as top. Run wire bundle under table and feed through cable entry in right side of the control box. © Copyright 2021 ShopBot Tools, Inc. ...
Page 58: Spindle Cable
Secure cables to strain reliefs at both ends of X cable carrier, binder blocks on top of beam, and table legs. Spindle Logic Cable Uncoil the spindle logic cable and run from VFD into control box through cable entry. © Copyright 2021 ShopBot Tools, Inc. ...
Page 59: Finishing
Thread the proximity switch into the hole until it rests on the target. Back it out 1 to 2 turns so there is a 1/32” – 1/16” (1-2mm) gap between them. Loosely thread the 1/2” nuts onto the proximity switch so that the end plate is “sandwiched” between the two nuts. © Copyright 2021 ShopBot Tools, Inc. ...
Page 60: Pneumatic Air Hoses
To install a pneumatic assist, refer to I nstalling a Z-axis pneumatic assist manual located in the Support area of our website in the Documentation section. Route all air hoses before closing all gates. Secure Y-axis cable gates. © Copyright 2021 ShopBot Tools, Inc. ...
Page 61: Mount Z Zero Plate Assembly
This prevents erroneous signals to the control software. The Z zero clip can be placed on the Wago connector or other convenient location until needed. Secure Cables Tie cables underneath and along crossmember with zip ties. © Copyright 2021 ShopBot Tools, Inc. ...
Page 63: Section 9. Control Box Wiring For Standard Tools
A small pouch containing keys to control box lock will be taped to the inside of the control box door. Keep these keys in a secure place. © Copyright 2021 ShopBot Tools, Inc. ...
Page 64: Inside The Prs Standard Control Box
4. Contactors 5. 10A Fuses 6. 24 VDC Power Supply (for limit switches) 7. Grounding Bar 8. Controller Card 9. 48 VDC Control Power 10. Input Voltage Selector Switch for 48 VDC Power © Copyright 2021 ShopBot Tools, Inc. ...
Page 65: Connecting Spindle Drive Inside The Control Box
Find an open spot on the grounding bar and clamp the green ground wire into the grounding bar. Tighten the nut of the cord grip to lock the power cable in place. © Copyright 2021 ShopBot Tools, Inc. ...
Page 66: Making Connections On The Outside Of The Box
ShopBot. T o ensure successful tool operation, be sure to install SB3 (ShopBot Control Software) on your control computer before plugging in your tool for the first time! © Copyright 2021 ShopBot Tools, Inc.
Page 67: Handheld Pendant Operation
The pendant comes with two keys; store the spare in a secure place. If you lose your key, get in touch with ShopBot support to order a new set of keys.
Page 68: Troubleshooting The Spindle Control System
“easy” mode -- software in “easy” mode will have a blue button with a “?” in the red position window; click this button and choose to set the software to advanced mode in order to display the full set of controls. © Copyright 2021 ShopBot Tools, Inc. ...
Page 69 LED at the center of the relay to light up green. If either the small relay or the large contactor are not engaged -- there may be a problem with your power supply or the pendant key switch -- contact ShopBot support for more information. © Copyright 2021 ShopBot Tools, Inc. ...
Page 71: Troubleshooting The Motor Control System
With the power to the control box ON, red LEDs should be visible through holes milled in the main control board. These LEDs indicate that the drivers are powered on. If you do not see these lights, one of the drivers may have failed; contact ShopBot support. © Copyright 2021 ShopBot Tools, Inc.
Page 73: Section 10. Software Installation
Section 10. Software Installation Introduction ShopBot tools are shipped with three software programs that can program, edit, and run part files. This section covers the installation of all software and provides a basic overview of the ShopBot control software. Additional information and training can be found in the control software “Help” menu as well as ShopBottools.com and Vectric.com.
Page 74: Computer Recommendations
VCarve Software” document found in the Support area of our website in the Documentation section. Software Overview All programs included with the ShopBot are now installed. The icons below represent how they will appear on the computer desktop. © Copyright 2021 ShopBot Tools, Inc.
Page 75: Connect Shopbot To Computer
The first time the software is connected to a tool, you’ll be prompted to set the default .INI settings file. Locate the ShopBot 3 icon on the desktop or Windows Start menu. Double click on the icon to launch the control software.
Page 76: Install Control Box Firmware
“PRS_standard Tools - with Zprox” if you have a s tandard tool. Select the proper file corresponding to the ShopBot tool size. Default settings will load and the main ShopBot screen opens. Although it looks like no changes have been made, the correct settings have been loaded.
Page 77: Shopbot Control Software Familiarization
ShopBot Control Software Familiarization Easy and Full Modes ShopBot 3 software has two user interface formats; “Easy” and “Full” modes. Easy mode is the default, and works well to run parts after all set up has taken place.
Page 78: Full Display Overview
Detailed information and a full list of available commands are available in the ShopBot User Guide. In the ShopBot control software, commands are used to give specific directions to the machine. Any command that directs the machine to move must be followed by parameters. For example, an MX,20 command will “Move”...
Page 79: Movement Testing
SS. Reserve these ports for other uses. Connect the RPM controller from the VFD to a separate USB port on the computer. Test machine movement using arrow keys. © Copyright 2021 ShopBot Tools, Inc. ...
Page 81: Section 11. Secure Table And Spoil Board
PRSstandard Assembly Guide Section 11 DocID:SBG00520 Section 11. Secure Table and Spoil Board Introduction These instructions are based on a ShopBot PRS Gantry 96-48. Larger or smaller table sizes will require additional baseboards and/or cutting material to fit. Hardware Part Name...
Page 82: Spoilboard
Have someone help set the MDF sheet(s) onto the base. Place the spoil board on top of baseboard with 1/4” of overlap on all sides. Place clamps and heavy objects onto spoilboard to help glue cure. © Copyright 2021 ShopBot Tools, Inc. ...
Page 83: Section 12. Setup And Fine Tuning
The Z zero plate and the fixed Z zero are connected on this input. When either of these plates are connected to a ground, the circuit is closed and input “1” on the ShopBot position screen will light up. The ShopBot ATC requires that the grounding clip be used during any zeroing of Z-axis.
Page 84: Machine Orientation
Tools can also be equipped with a rotational indexer. This allows the tool to be used as a CNC lathe or perform machining operations on more than one side of a part. The B-axis is assigned to the rotational axis and is measured in degrees. © Copyright 2021 ShopBot Tools, Inc. ...
Page 85: Setting Up Rpm Control
The Spindle Control window must remain open during operation for the software to communicate with the VFD and change RPM. Connect the RPM controller to the computer. Do not plug it into the hub alongside the main Shopbot USB; it should go straight into an empty port on your computer.
Page 86: System Check
Move the X-axis off the proximity target using the right arrow key. Note: If the axis is not moved off the proximity target, the other proximity switches will be disabled and the next step will not perform properly. © Copyright 2021 ShopBot Tools, Inc. ...
Page 87: Check Movement Distance
1/4” (5mm) before the movement axis reaches its hard stop. When the software receives this input it will stop the tool so that position is not lost. © Copyright 2021 ShopBot Tools, Inc. ...
Page 88: Shopbot Setup
Move the corner of the plywood base board at this point and then square it with the table sides. This is the proper position for the spoil board and will allow maximum tool coverage. © Copyright 2021 ShopBot Tools, Inc. ...
Page 89: Fine Tune Setup
Move machine to 0,0 location. Verify jog by typing JX, 24 or JY, 24. Again, the tool should move 24 inches (or 1000 mm) along the particular axis. If it doesn’t, go back to software setup and chose the correct default setting. © Copyright 2021 ShopBot Tools, Inc. ...
Page 90: Install Push Bars
Pop end caps into place at ends of side rails. The Gantry Tool Assembly is complete. For usage information, see the ShopBot Quick Start Guide, which was provided with tool delivery, and can be found at http://www.shopbottools.com/ShopBotDocs/gantry.htm ShopBot Quick Start Guide For maintenance and troubleshooting information, refer to the Support area of our website in the Documentation section.
Page 91: Section 13. Resources
Additional Vectric support available within VCarve software: click on Help > Help Contents for an interactive PDF file. 100K Garages: Post information, bid on projects, and connect with people who want to get things made! http://www.100kgarages.com © Copyright 2021 ShopBot Tools, Inc. ...

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003064 002135 000534 000454 003036 Prsalpha

ShopBot 003065 Assembly Manual

Contents

PRS Gantry Assembly Guide

Quick-Start Guide

Maintenance Information

Wiring Diagram Located on Inside Door of Control Box

Table of Contents

Introduction

Section 1. Setup and Assembly Overview

Section 2. Table Assembly

Section 3. Gantry Installation

Section 4. Cable Carrier Installation

Section 5. Control Box Installation

Section 6. VFD and Spindle Installation/Router Installation

Section 7. Mounting X-Axis Motors

Section 8. Wire and Cable Routing

Section 9. Control Box Wiring for Standard Tools

Section 10. Software Installation

Section 11. Secure Table and Spoil Board

Section 12. Setup and Fine Tuning

Section 13. Resources

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