ShopBot 003065 Manuals

Manuals and User Guides for ShopBot 003065. We have 1 ShopBot 003065 manual available for free PDF download: Assembly Manual

ShopBot 003065 Assembly Manual

ShopBot 003065 Assembly Manual (91 pages)

For all PRS tools shipped after 6/15/2017

Brand: ShopBot | Category: Industrial Equipment | Size: 18 MB

Table of Contents

Contents

1
PRS Gantry Assembly Guide

1
Quick-Start Guide

1
Maintenance Information

1
Wiring Diagram Located on Inside Door of Control Box

1
Table of Contents

3
Introduction

9
Section 1. Setup and Assembly Overview

13
- Electrical Precautions
  13
- Other Electrical Precautions
  13
- Safety
  13
- Unpacking the Crate
  14
- Major Components
  15
Section 2. Table Assembly

17
- Introduction
  17
- Hardware
  18
- Tools Required
  19
- Marking the Table Sides
  19
- Mount Table Levelers to Legs
  20
- Install Table Legs
  20
- Stabilize with Lower Table Supports
  22
- Connect Side Assemblies
  23
- Install Middle Lower Table Support
  23
- Insert T-Nuts in Bottom Slot
  24
  - Mount Table Supports and Gussets to Table Legs
    24
  - Secure Table Supports and Cross Supports to Table Sides
    26
  - Install Cross Supports
    26
  - Square the Table
    27
  - Leveling the Table
    28
  - Install Rails
    29
  - Adjust Front Rail
    29
Section 3. Gantry Installation

31
- Introduction
  31
- Tools Required
  32
- Install Gantry
  32
  - Adjust the Rails
    33
  - Mount the X-Axis Stop Blocks and Proximity Targets
    33
Section 4. Cable Carrier Installation

35
Section 5. Control Box Installation

43
- Introduction
  43
- Installation
  44
Section 6. VFD and Spindle Installation/Router Installation

45
- Introduction
  45
- VFD Installation
  45
  - Hardware
    46
  - Determining the VFD Model
    46
  - Voltage Amperage (Determines Size)
    46
  - Mounting the VFD
    47
- Spindle Installation
  48
  - Hardware
    48
  - Attach Spindle
    48
- Router Installation
  49
Section 7. Mounting X-Axis Motors

51
- Introduction
  51
- Hardware
  52
- Motors
  52
- Mount Pinions to Motors
  52
- Identify Motors
  52
- Check Alignment of Pinions with Rack
  53
- Adjust Pinions (if Required)
  53
- Mounting Locations
  54
- Position Motors on Tool
  54
- Engage Pinions with Rack
  55
Section 8. Wire and Cable Routing

57
- Hardware
  57
- Motor, Proximity Switch, and Stop Button Cables
  57
- Spindle Cable
  58
- Spindle Logic Cable
  58
- Finishing
  59
- Spindle Fan Cable Installation
  59
- Proximity Switch Installation
  59
- Proximity Switch
  59
- Pneumatic Air Hoses
  60
- Mount Z Zero Plate Assembly
  61
- Secure Cables
  61
Section 9. Control Box Wiring for Standard Tools

63
Section 10. Software Installation

73
- Introduction
  73
- Hardware
  73
- Computer Recommendations
  74
- Computer Configuration
  74
- Install Shopbot 3 Control Software and Vcarve Pro Software
  74
- Software Overview
  74
- Connect Shopbot to Computer
  75
  - USB Communication Cable
    75
  - Load the Settings File
    75
  - Install Control Box Firmware
    76
- Shopbot Control Software Familiarization
  77
  - Easy and Full Modes
    77
  - Full Display Overview
    78
  - Shopbot Command Format
    78
  - Movement Testing
    79
Section 11. Secure Table and Spoil Board

81
- Introduction
  81
- Hardware
  81
- Base Layer
  81
- Spoilboard
  82
Section 12. Setup and Fine Tuning

83
- Check Inputs and Outputs
  83
- Machine Orientation
  84
  - Optional Axes
    84
- Setting up RPM Control
  85
- System Check
  86
  - Check Movement
    86
  - Check Stops and Targets
    86
  - Check Limit Switches
    86
  - Check Movement Distance
    87
  - Test X-Axis Distance
    87
  - Test Y-Axis Distance
    87
  - Test Z Zero Function
    87
  - Proximity Switch Targets
    87
- Shopbot Setup
  88
  - Z Zero Plate
    88
  - XY Zeroing Point
    88
- Fine Tune Setup
  89
  - Square the Spindle
    89
  - Secure Mounting Screws
    89
  - Test Movement Distance
    89
  - Install Push Bars
    90
  - Install Dust Foot
    90
  - Install End Caps
    90
Section 13. Resources

91

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