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003036
User Manuals: ShopBot 003036 Assembly Equipment
Manuals and User Guides for ShopBot 003036 Assembly Equipment. We have
1
ShopBot 003036 Assembly Equipment manual available for free PDF download: Assembly Manual
ShopBot 003036 Assembly Manual (91 pages)
For all PRS tools shipped after 6/15/2017
Brand:
ShopBot
| Category:
Industrial Equipment
| Size: 18 MB
Table of Contents
Contents
1
PRS Gantry Assembly Guide
1
Quick-Start Guide
1
Maintenance Information
1
Wiring Diagram Located on Inside Door of Control Box
1
Table of Contents
3
Introduction
9
General Safety and Precautions
9
PRS Tool Assembly Process Flow
10
Main Parts of Shopbot Gantry Tool
11
Section 1. Setup and Assembly Overview
13
Electrical Precautions
13
Other Electrical Precautions
13
Safety
13
Unpacking the Crate
14
Major Components
15
Section 2. Table Assembly
17
Introduction
17
Hardware
18
Tools Required
19
Marking the Table Sides
19
Mount Table Levelers to Legs
20
Install Table Legs
20
Stabilize with Lower Table Supports
22
Connect Side Assemblies
23
Install Middle Lower Table Support
23
Insert T-Nuts in Bottom Slot
24
Mount Table Supports and Gussets to Table Legs
24
Secure Table Supports and Cross Supports to Table Sides
26
Install Cross Supports
26
Square the Table
27
Leveling the Table
28
Install Rails
29
Adjust Front Rail
29
Section 3. Gantry Installation
31
Introduction
31
Tools Required
32
Install Gantry
32
Adjust the Rails
33
Mount the X-Axis Stop Blocks and Proximity Targets
33
Section 4. Cable Carrier Installation
35
Introduction
35
Hardware
36
X-Axis Cable Carrier
37
Install Trough Brackets for Shopbots with 6" Z's
37
Install the X-Axis Trough: 6" Z-Axis
38
Machines with 12" and 24" Z-Axis
38
Cable Carrier to Upper X Bracket
39
Cable Carrier to Lower X Bracket
39
Test Cable Carrier Mobility on both Axes
39
X-Axis Cable Carrier Configurations
40
Section 5. Control Box Installation
43
Introduction
43
Installation
44
Section 6. VFD and Spindle Installation/Router Installation
45
Introduction
45
VFD Installation
45
Hardware
46
Determining the VFD Model
46
Voltage Amperage (Determines Size)
46
Mounting the VFD
47
Spindle Installation
48
Hardware
48
Attach Spindle
48
Router Installation
49
Section 7. Mounting X-Axis Motors
51
Introduction
51
Hardware
52
Motors
52
Mount Pinions to Motors
52
Identify Motors
52
Check Alignment of Pinions with Rack
53
Adjust Pinions (if Required)
53
Mounting Locations
54
Position Motors on Tool
54
Engage Pinions with Rack
55
Section 8. Wire and Cable Routing
57
Hardware
57
Motor, Proximity Switch, and Stop Button Cables
57
Spindle Cable
58
Spindle Logic Cable
58
Finishing
59
Spindle Fan Cable Installation
59
Proximity Switch Installation
59
Proximity Switch
59
Pneumatic Air Hoses
60
Mount Z Zero Plate Assembly
61
Secure Cables
61
Section 9. Control Box Wiring for Standard Tools
63
Powering the PRS Standard Control Box
63
Exploring the PRS Standard Control Box
63
Inside the PRS Standard Control Box
64
Connecting Spindle Drive Inside the Control Box
65
Making Connections on the Outside of the Box
66
Handheld Pendant Operation
67
Troubleshooting the Spindle Control System
68
Troubleshooting the Motor Control System
71
Section 10. Software Installation
73
Introduction
73
Hardware
73
Computer Recommendations
74
Computer Configuration
74
Install Shopbot 3 Control Software and Vcarve Pro Software
74
Software Overview
74
Connect Shopbot to Computer
75
USB Communication Cable
75
Load the Settings File
75
Install Control Box Firmware
76
Shopbot Control Software Familiarization
77
Easy and Full Modes
77
Full Display Overview
78
Shopbot Command Format
78
Movement Testing
79
Section 11. Secure Table and Spoil Board
81
Introduction
81
Hardware
81
Base Layer
81
Spoilboard
82
Section 12. Setup and Fine Tuning
83
Check Inputs and Outputs
83
Machine Orientation
84
Optional Axes
84
Setting up RPM Control
85
System Check
86
Check Movement
86
Check Stops and Targets
86
Check Limit Switches
86
Check Movement Distance
87
Test X-Axis Distance
87
Test Y-Axis Distance
87
Test Z Zero Function
87
Proximity Switch Targets
87
Shopbot Setup
88
Z Zero Plate
88
XY Zeroing Point
88
Fine Tune Setup
89
Square the Spindle
89
Secure Mounting Screws
89
Test Movement Distance
89
Install Push Bars
90
Install Dust Foot
90
Install End Caps
90
Section 13. Resources
91
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