New Holland E75CSR Service Manual
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New Holland E75CSR Service Manual

Midi excavator
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SERVICE MANUAL
E75CSR
Midi Excavator
Part number 47488366A
English
March 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.

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  • Page 1 SERVICE MANUAL E75CSR Midi Excavator Part number 47488366A English March 2013 Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
  • Page 2 SERVICE MANUAL E75CSR 47488366A 13/03/2013 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 4 Tracks and track suspension ............48 [48.130] Track frame and driving wheels ........... . 48.1 [48.100] Tracks .
  • Page 5 [90.150] Cab ................. 90.1 [90.160] Cab interior trim and panels.
  • Page 6 INTRODUCTION 47488366A 13/03/2013 Find manuals at https://best-manuals.com...

  • Page 7: Table Of Contents

    Contents INTRODUCTION International symbols ................3 Safety rules .

  • Page 8: International Symbols

    INTRODUCTION International symbols Introduction Although this manual uses the SI units system. Outline of SI units system is described here. Given here in under are an excerpt of the units that are related to this manual : 1. Etymology of SI Units English : International system of units 2.
  • Page 9 INTRODUCTION Quantities Unit Symbol Formula Quantity of static electricity and electric Farad capacitance Electric resistance Ω Celcius degree or Celcius temperature (t+273.15)K °C degree Illuminance l m/m Prefixes of SI Table1-5 Prefix Power Designation Sign Giga Mega Kilo Hecto Deca Deci Centi Milli...

  • Page 10: Safety Rules

    INTRODUCTION Safety rules ATTENTION: Do not operate or perform any maintenance on this machine until all instructions found in the OPERA- TOR’S MANUAL and this MANUAL have been thoroughly read and understood. Improper operation or maintenance of this machine may cause accidents and could result in serious injury or death. Always keep the manual in storage.
  • Page 11 INTRODUCTION Safety precautions ATTENTION: The proper and safe lubrication and maintenance for this machine, recommended by Manufacturer, are outlined in the OPERATOR’S MANUAL for the machine. Improper performance of lubrication or maintenance procedures are dangerous and could result in injury or death. Read and understand the MANUAL before performing any lubrication or maintenance.
  • Page 12 INTRODUCTION being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of the parent metal. Make sure to disconnect battery before any welding procedures are attempted. 16. Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will be damaged in operation of the machine by contacting sharp corners, or by rubbing against some object or hot surface.

  • Page 13: Personal Safety

    INTRODUCTION Personal safety PREPARATION BEFORE DISASSEMBLING Knowledge of operating procedure Read Operator’s Manual carefully to understand the operating procedure. Cleaning machines Clean machines of soil, mud, and dust before carrying into the service shop. Carrying a soiled machine into the service shop, causes making less efficient work and damage of parts.
  • Page 14 INTRODUCTION SAFETY WHEN DISASSEMBLING AND ASSEMBLING Safety 1. Wear appropriate clothing, safety shoes, safety helmet, goggles, and clothes with long sleeves. 2. Attach “Don’t operate” tag to control lever, and begin a meeting before starting the work. 3. Before starting inspection and maintenance stop the engine. 4.
  • Page 15 INTRODUCTION 3. If an abnormality is detected, repair or replace the parts. Reassembling hydraulic equipment 1. During the parts cleaning, ventilate the room. 2. Before assembly, clean parts roughly first, and then completely. 3. Remove adhering oil by compressed air, and apply hydraulic oil or gear oil, and then assemble them. 4.
  • Page 16 INTRODUCTION ELECTRICAL EQUIPMENT 1. The disassembly of electrical equipment is not allowed. 2. Handle equipment with care so as not to drop it or bump it. 3. Connector should be removed by unlocking while holding the connector. Never stress in tension to the caulked section by pulling wire. 4.
  • Page 17 • When it was swallowed. Don’t force him to vomit it, but immediately receive medical treatment. • When it has adhered on skin. Wash with soap and water. 4. Others For spare parts, grease and oil, use NEW HOLLAND CONSTRUCTION genuine ones. 47488366A 13/03/2013...

  • Page 18: Torque - Tightening Torques For Capscrews And Nuts

    INTRODUCTION Torque - Tightening torques for capscrews and nuts Table “Metric coarse thread (not plated)” and table “Metric fine thread (not plated)” indicate tightening torques appli- cable to cases where no special note is given. Over tightening of bolts may result in a twist-off and a fracture under load. Insufficient tightening may lead to a loosening or loss of bolts.
  • Page 19 INTRODUCTION Tightening torques for metric fine threads (not plated) 4.8T 10.9T Classification Nominal No lubrication Oil lubrication No lubrication Oil lubrication No lubrication Oil lubrication size 22.5 - 26.5 N·m 18.6 - 22.6 N·m 40.2 - 48 N·m 33.4 - 41.2 N·m 10.2 - 12.4 N·m 8.5 - 10.5 N·m (16.6 - 19.5 lb...

  • Page 20: Torque - Tightening Torque For Hose And Fitting

    INTRODUCTION Torque - Tightening torque for hose and fitting Joint (O-ring type) Size Wrench Tightening torque 15 - 19 N·m PF 1/8 14 mm (11 - 14 lb ft) 34 - 38 N·m PF 1/4 19 mm (25 - 28 lb ft) 69 - 79 N·m PF 3/8 22 mm...
  • Page 21 INTRODUCTION Split flange Tightening torque Standard pressure Hi pressure Bolt Bolt series 20.6 series 41.2 MPa Size size size MPa (2988.0 (5976.1 psi) psi) 28.3 - 39.5 33.9 - 45.1 N·m N·m (20.9 - (25.0 - 33.3 lb ft) 29.1 lb ft) 36.8 - 48 N·m 56.6 - 67.8 N·m PF 1...

  • Page 22: Torque - Tightening Torques For Nuts And Sleeves

    INTRODUCTION Torque - Tightening torques for nuts and sleeves Table below indicates standard tightening torques applicable to cases where no particular note is given. Overtightening or under tightening of nuts and sleeves in FLARELESS JOINT may develop oil leaks through pipe connections.
  • Page 23 INTRODUCTION Parts No. Opposing Tube size ød flats (HEX) Ihara Koatu Nippon A.M.C. 6 mm 14 mm – ZF93N06000 (0.2 in) (0.6 in) 8 mm 17 mm – ZF93N08000 (0.3 in) (0.7 in) 10 mm 19 mm ZF93N10000 ZA93N10000 (0.4 in) (0.7 in) 12 mm 22 mm...

  • Page 24: Special Tools - Special Spanner For Tube

    INTRODUCTION Special tools - Special spanner for tube Applicable tube Part No. diameter 15 mm (0.591 in) 2421T160 27 mm TULI12EXM0049AA Applicable tube Part No. diameter 18 mm (0.709 in) 2421T138 32 mm TULI12EXM0050AA Applicable tube Part No. diameter 22 mm (0.866 in) 2421T130 36 mm TULI12EXM0051AA...
  • Page 25 INTRODUCTION Applicable tube Part No. diameter 28 mm (1.102 in) 2421T231 46 mm TULI12EXM0053AA Applicable tube Part No. diameter 32 mm (1.260 in) 2421T232 50 mm TULI12EXM0054AA Applicable tube Part No. diameter 35 mm (1.378 in) 2421T314 55 mm TULI12EXM0055AA 47488366A 13/03/2013...

  • Page 26: Special Tools

    INTRODUCTION Special tools Tools name Tools No. Shape Swing motor Spanner ZT12A32000 A, B port Nominal B : 32 For slinging the Plug PF 1/2 ZE72X08000 pump For slinging the Plug PF 3/4 ZE72X12000 swing motor Eye bolt For slinging the ZS91C01000 M10 x 18 swing &...

  • Page 27: Basic Instructions - Application Of Screw Locking Compound And Sealing Compound

    INTRODUCTION Basic instructions - Application of screw locking compound and sealing compound For general use Features Service Manufacturer ® 242 Three-Bond 1360K Low strength OCTITE Screw locking compound ® 262 Three-Bond 1374 Middle strength OCTITE ® 271 Three-Bond 1305 High strength OCTITE Sealing compound Sealing...

  • Page 28: Special Tools - Suction Stopper

    INTRODUCTION Special tools - Suction stopper Components Name Parts no. Qty. Suction stopper 24100P978F4 assy. 2420T4660D1 ZN16C08007 2414T2123D4 Cover O-ring 45Z91D8 TULI12EXM0064BB 47488366A 13/03/2013...
  • Page 29 INTRODUCTION Dimension SMIL13CEX1680FA 47488366A 13/03/2013...

  • Page 30: Basic Instructions - How To Use Maintenance Standards And Precautions

    INTRODUCTION Basic instructions - How to use maintenance standards and precautions Application 1. When the machine is new: Confirm that the performances are in accordance with standard specifications as compared to the performance standards. 2. At specific self inspection: (Rule by country) Use the data for the criterion, for the purpose of correction, adjustment and replacement.
  • Page 31 INTRODUCTION Parts requiring regular replacement 2. Out of critical hoses that are necessary to secure safety, we designate Very Important Parts (V.I.P) and recommend that they should be replaced regularly. Inspection and replacement of oils and greases 3. In performing maintenance, it is necessary for the user to familiarize himself with how to handle the machine safely, cautions to be exercised and inspection/lubrication procedures.

  • Page 32: General Specification - Performance

    INTRODUCTION General specification – Performance Speed and climbing capability Item/model E75CSR Swing speed 11.5 RPM Travel speed (1-speed/2-speed) 2.6 - 5.3 km/h (1.6 - 3.3 mph) Gradeability 70% (35°) Engine Engine model ISUZU 4LE2X-S Water-cooled, 4 cycle, direct injection type diesel engine with intercooler...

  • Page 33: Dimension - Screw Size

    INTRODUCTION Dimension - Screw size Capscrew (bolt) Nominal Nominal screw size screw size Tool size Tool size 10 mm 55 mm 13 mm 65 mm 17 mm 70 mm 19 mm 75 mm ( M14) 22 mm 85 mm ( M60) 27 mm 90 mm ( M18)

  • Page 34: Dimension - Plugs

    INTRODUCTION Dimension - Plugs Plug for hydraulic pipe joint Cap nut (Joint plug) Appli- Opposing cable flats Cap nut parts tube T screw O. D : ZF83H06000 ZF83H08000 ZF83H10000 ZF83H12000 ZF83H15000 ZF83H18000 ZF83H22000 ZF83H28000 SMIL13CEX1681AA Plug (Tube plug) Applicable Plug parts No. tube O.
  • Page 35 INTRODUCTION Plug for hydraulic equipment PF screw Plug parts O-ring parts Nominal screw O-ring ZE72X040 19 mm PF 1/4 ZD12P01100 1B P11 (0.7 in) ZE72X060 22 mm PF 3/8 ZD12P01400 1B P14 (0.9 in) ZE72X080 27 mm PF 1/2 ZD12P01800 1B P18 (1.1 in) ZE72X120 36 mm...
  • Page 36 INTRODUCTION Plug parts No. PF screw PF 1/4 2444Z2729D1 14 mm 19 mm PF 3/8 2444Z2729D2 17 mm 22 mm PF 1/2 2444Z2729D3 23 mm 27 mm 2444Z2729D4 27 mm 36 mm PF 3/4 PF 1 2444Z2729D5 36 mm 41 mm PF1 1/4 2444Z2729D6 40 mm...
  • Page 37 INTRODUCTION Plug for half clamp For standard pressure : 20.6 MPa (2988 psi) Plug O-ring Size part part 25.40 - ZE12 38.10 17.48 25.53 9 mm 45Z91 Q0800 (0.4 in) (1.5 in) (0.7 in) (1.0 - 1.0 in) 31.75 - 47.63 22.23 31.88...

  • Page 38: Dimension - Machine

    INTRODUCTION Dimension - Machine E75CSR [ 2.13 m (7 ft) arm + 0.22 m³ (0.29 yd³) bucket] SMIL13CEX1692GA NOTE: Dimensions marked * do not include the height of the shoe lug. [ ] include LC specifications. 47488366A 13/03/2013...

  • Page 39: Dimension - Transportation

    INTRODUCTION Dimension – Transportation Overall dimensions of machine on a trailer 3.84 m (13 ft) boom + 2.13 m (7 ft) arm 2.13 m (7 ft) arm + 450 mm (17.7 1.71 m (6 ft) arm + 450 mm (17.7 Item/type in) shoes in) shoes...
  • Page 40 INTRODUCTION Arm and bucket 2.13 m (7 ft) arm + 0.22 m³ (0.29 1.71 m (5.6 ft) arm + 0.28 m³ (0.4 Item/type yd³) bucket yd³) bucket 3.70 m (12.1 ft) x 0.71 m (2.3 ft) x 3.21 m (10.5 ft) x 0.73 m (2.4 ft) x Length x Height x Width 0.65 m (2.1 ft) 0.75 m (2.5 ft)
  • Page 41 INTRODUCTION Bucket Type Hoe bucket 1.10 m (3.6 ft) x 0.60 m (2.0 0.98 m (3.2 ft) x 0.89 m (2.9 0.98 m (3.2 ft) x 0.89 m (2.9 Length x Height x Width ft) x 0.40 m (1.3 ft) ft) x 0.48 m (1.6 ft) ft) x 0.55 m (1.8 ft) L x H x W...

  • Page 42: Weight

    INTRODUCTION Weight 1.71 m (6 ft) Arm + Item/model 450 mm (17.7 in) shoe Machine complete 7440 kg (16402 lb) Upper frame assy. (including the following :) 3560 kg (7848 lb) Upper frame 930 kg (2050 lb) Counter weight 800 kg (1764 lb) 360 kg (794 lb) Engine *189 kg (417 lb)

  • Page 43: Capacities - Fluids And Lubricants

    INTRODUCTION Capacities - Fluids and lubricants International Component to be filled Quantity Specification specification API CJ 4 Engine 11 l (2.9 US gal) AMBRA Unitek ACEA E7/E9 Swing reduction unit 1.50 l (0.4 US gal) API GL 5 AMBRA HYPOIDE 90 Travel reduction units (each) 1.35 l (0.4 US gal) MIL-L-2105 D...

  • Page 44: Product Identification

    INTRODUCTION Product identification Model, Serial number and Year of Manufacture Record the machine and Product Identification Numbers (PIN). When ordering parts, obtaining information or assis- tance, always supply your dealer with the type and PIN of your machine or accessories. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place.
  • Page 45 INTRODUCTION Roll-Over Protective Structure (ROPS) The serial number plate is located behind the operator’s seat on the left side of the cab. SMIL13CEX1702BA Falling Objects Protective Structure (FOPS) The serial number plate is located on the top of the cab. SMIL13CEX1703BA 47488366A 13/03/2013...

  • Page 46: Product Identification - Machine Orientation (Front, Right, Rear, Left)

    INTRODUCTION Product identification - Machine Orientation (front, right, rear, left)" The terms right-hand, left-hand, front and rear are used in this manual to indicate the sides as they are seen from the operator’s seat. 1. Front 2. Right 3. Rear 4.

  • Page 47: Part Identification

    INTRODUCTION Part identification Machine main components SMIL13CEX1700HA 47488366A 13/03/2013...
  • Page 48 INTRODUCTION Front attachment SMIL13CEX1701FA 47488366A 13/03/2013...
  • Page 49 INTRODUCTION 47488366A 13/03/2013...
  • Page 50 SERVICE MANUAL Engine E75CSR 47488366A 13/03/2013...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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