Related Manuals for Seeley CW-6S
Summary of Contents for Seeley CW-6S
- Page 1 INSTALLATION MANUAL CW-6S Microcore Indirect Evaporative Cooler Original English Instructions...
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Page 3: Table Of Contents
WARNING! Failure to install and commission the product in compliance with these instructions, or failure to do the job properly and competently, may void the customer’s warranty. Further, it could expose the Installer and/or the Retailer to serious liability. CW-6S INDIRECT COOLER INSTALLATION MANUAL | 1... -
Page 4: Important Safety Instructions
Never force parts to fit because all parts are designed to fit equipment, training and qualifications of workers. together easily without undue force. Seeley International provides the following information as a • Never drill holes in the tank of the cooler. -
Page 5: Cooler Views
ILL2679-A (8.0”) (8.3”) CW Logo location Inlet Drain 230 (9.0”) Drain (13.6”) Inlet 570 (22.4”) (suits (20.9”) dropper) 565 (22.2”) (suits 530 (20.9”) dropper) ILL2678-A ILL2676-A Dimensions are in mm (inches in brackets). CW-6S INDIRECT COOLER INSTALLATION MANUAL | 3... -
Page 6: Exploded View
TANK MICROCORE GREY 122342 FAN EXHAUST CW-6S 562391 CLIP SIDE PANEL CW-6S 562476 CAP FAN CW-6S (2) 562438 CLIP SIDE PANEL TOP CW-6S (4) 863832 PLUG VENTURI MICROCORE 562179 PANEL SIDE MICROCORE GREY 863665 STRAPS RETENTION MANIFOLD 855879 FILTER CARTRIDGE 25”x14”x1”... - Page 7 ILL2982-A INDEX PART No. DESCRIPTION 117935 MICROCORE DIRECT ENCAPSULATION 122151 ENCAPSULATION INDIRECT RIGHT 122366 SPREADER SUB ASSY DIRECT CW-6S 122144 SPREADER SUB ASSY INDIRECT 562124 SPREADER ELBOW CLIP MICROCORE 863208 O RING BS112 CW-6S INDIRECT COOLER INSTALLATION MANUAL | 5...
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Page 8: Cooler Contents
COOLER CONTENTS COOLER INSTALLATION COMPONENTS Item Part Illustration Description 094298 MagIQtouch Controller Kit 833880 Control Cable 20m (65”) ILL2554-A 859747 Instruction - Installation 859748 Instruction - Operation, Maintenance 850764 Flexible Water Inlet Hose 583020 Grommet for Dropper 639381 T-Washer 101713 Adapter Drain Fitting Assembly 639391 Solenoid Cover... -
Page 9: Installation
ON ARRIVAL TO SITE COOLER METHOD OF INSTALLATION The CW-6S cooler will be delivered on a dedicated pallet and There are two possible methods of installation for the CW-6S will be wrapped in plastic film with timber and foam supporting cooler: members. -
Page 10: Moving The Cooler
INSTALLATION MOVING THE COOLER COOLER LOCATION The CW-6S cooler can be moved either by fork-truck or pallet- Check proposed cooler location to ensure it is structurally truck whilst it is resting on its dedicated pallet. Do not drag or lift capable of supporting the weight of the cooler. -
Page 11: Install The Heat/Cool Duct Switch
The Heat/Cool Duct Switch KIT contains; Control Enclosure Assembly (inc. Power Cable/Plug), 20m The Climate Wizard CW-6S is available as a Stand Alone Communication lead, Screws Enclosure Mount, Cable Ties. cooling solution or as a Dual System heating and cooling NOTE: Dampers &... -
Page 12: Magiqtouch Wall Controller
MagIQtouch Wi-Fi Smart App Controller & 20m Cable Damper Control output rating: 24VAC 1.6A. If the supply cord is damaged, it must be replaced by a Seeley service agent or similarly qualified person in order to avoid hazard. Stranded conductors shall not be consolidated by lead- tin soldering where they are subject to contact pressure, i.e... -
Page 13: Combined Cooler And Heater With A Common Zone And Up To 4 Zones
20m Cable 118369 MagIQtouch Wi-Fi Smart App Controller & 20m Cable Additional Kits Required ILL3074-B Cable Description Qty. Inc. 0.2m 094939 MagIQtouch Zone Control, Board Only (24V) 094915 MagIQtouch Zone Control, in Enclosure (24V) CW-6S INDIRECT COOLER INSTALLATION MANUAL | 11... -
Page 14: Combined Cooler And Heater With A Common Zone And Up To 10 Zones
Included With Appliance Qty. Option Description Qty. Gas Ducted Heater 20m Cable 094298 MagIQtouch Wall Control ILL3075 Indirect Evaporative CW-6S Cooler 20m Cable 118369 MagIQtouch Wi-Fi Smart App Controller & 20m Cable Additional Kits Required Cable Description Qty. Inc. 0.2m... -
Page 15: Dropper Details
Cut a 50mm diameter cable exit hole in the dropper then fit and screw the cable grommet into position. Locate the hole so the cables will not interfere with the operation of the Weatherseal. ILL2776-A Transport the transition and dropper assembly to the roof. ILL1646-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 13... -
Page 16: Mounting The Dropper Assembly
INSTALLATION MOUNTING THE DROPPER ASSEMBLY WARNING! The roof must have an adequate load bearing Once in place, begin lowering the dropper into the opening in structure that is sufficient to bear the load of the cooler the orientation shown (this may require two personnel). Adjust along with any other dead/live loads (such as cladding the position of the dropper such that the height tool rests on the and personnel etc.) prior to mounting the dropper. -
Page 17: Flashing The Dropper
Do this whilst the cooler is on the ground. Refer appendix C, steps 2 to 6. CW-6S INDIRECT COOLER INSTALLATION MANUAL | 15... -
Page 18: Weatherseal
LIFTING THE COOLER Do not penetrate the duct near the Weatherseal. The CW-6S cooler may be lifted by crane via slinging only. Slinging points for lifting the cooler have been provided. It is the responsibility of the rigger to determine the appropriate method and equipment for lifting the cooler. -
Page 19: Crane Installation
The (black) foam packaging/sling guides beneath the tank have been designed to guide the (white) transition straps into their positions outside the dropper without fouling on the transition. ILL3036-B ILL2785-A ILL3030-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 17... - Page 20 INSTALLATION Important! Stabilise the cooler to ensure that it is not CRANE INSTALLATION rocking around whilst suspended. Securing to the dropper 10. When the cooler is stable and in position carefully begin 12. Ensure cooler is not hung-up on the edge of the transition lowering the cooler onto the transition.
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Page 21: Electrical Requirements
Installation of the cooler water supply must conform to regulations and standards. local plumbing rules, regulations and standards. Important! It is a requirement of Seeley International that all The following specifications for the cooler water supply are coolers be connected to a dedicated circuit to the distribution... -
Page 22: Installing The Drain Valve
INSTALLING THE DRAIN VALVE CONNECTION TO MAINS WATER Water drained from the cooler must be carried away to a A permanent water supply is required to be connected to the suitable discharge point in accordance with local regulations. cooler. The water connection point is on the underside of the cooler. -
Page 23: Mains Cable Connection
Cable tie to existing looms if necessary. TOP VIEW ILL3112-A Push the remainder of the loose cables back down into the dropper. Leave some slack on the cables so they sit comfortably. ILL3110-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 21... -
Page 24: Wall Control Installation
WALL CONTROL INSTALLATION MAGIQTOUCH CONTROLLER MOUNTING THE MAGIQTOUCH CONTROLLER Remove the mounting bracket from the rear of the MagIQtouch Refer to Installation Manual MagIQtouch Controller, Item 1D Controller. included in Installation Components. Step 1 ILL1582-C CONTROL SYSTEM ILL1584-A Climate Wizard coolers are supplied from the factory with Step 2 a MagIQcool Wall Control, a MS1 BMS Control and a 20m (65’) control cable. - Page 25 Alternatively, a standard stud mounting bracket for the wall plugs provided 5mm (13/64”) holes for plasterboard (used for wall plates) can be used with plasterboard walls. walls or 6mm (15/64”) holes for brick walls). ILL1588-A ILL1591-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 23...
- Page 26 WALL CONTROL INSTALLATION Draw the cable through the wall cavity to the hole made at the Ensuring the MagIQtouch Controller is properly connected wall bracket. Connect the cable to the wall control and mount power up the heater/cooler. the wall control onto its bracket. ILL1592-A ILL1595-A Important! Take care not to damage the cable or plug during...
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Page 27: Control Schemes
MagIQtouch Control Kit and 20m (65’) control cable, diagram adjacent). Coolers are supplied with a 20m (66’) and as an option control cable. Longer cable lengths are available from Seeley. MagIQtouch MS1 BMS Industrial Controller Important! The maximum cable length allowed from the MagIQtouch Controller to the first cooler is 20 metres (66’). -
Page 28: Fault Codes Indicated By Led's On The Cooler Electronics Module
FAULT CODES INDICATED BY LED’s ON THE COOLER ELECTRONICS MODULE The CW3 cooler has 2 LED’s visible on the control PCBA. One is Tri-Colour and can glow Green, Red or Amber. The other is Red only. TRI-COLOUR LED Wall Control Fault Description Suggested Remedy Fault Code... -
Page 29: Commissioning Completion Checklist
FINAL CHECK □ With all side panels in place and the unit running for a short period in cooling mode, ensure all pads have even water saturation and there are no visible water leaks CW-6S INDIRECT COOLER INSTALLATION MANUAL | 27... -
Page 30: Adjusting Cooler Settings
ADJUSTING COOLER SETTINGS Within the SETTINGS menu of the MagIQtouch Controller is the COOLER sub-heading. Here various settings of the cooler can be adjusted. ILL1664-A About Appliance Displays information such as model number, serial number and software version for all coolers connected to the controller. Night Quiet Mode Restricts fan speed to a specified level during a specified night period. -
Page 31: Trouble Shooting
Fault in the building BMS or the MagIQtouch Refer to the building BMS system manual and/or the MagIQtouch MS1 functioning MS1 BMS controller BMS Installation and Operation manual supplied with the cooler, as appropriate. CW-6S INDIRECT COOLER INSTALLATION MANUAL | 29... -
Page 32: Appendices
APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: 30 |... - Page 33 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: CW-6S INDIRECT COOLER INSTALLATION MANUAL | 31...
- Page 34 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: 32 |...
- Page 35 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: CW-6S INDIRECT COOLER INSTALLATION MANUAL | 33...
- Page 36 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: 34 |...
- Page 37 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: CW-6S INDIRECT COOLER INSTALLATION MANUAL | 35...
- Page 38 APPENDICES APPENDIX – A GENERIC STRUCTURALLY ENGINEERED ROOF MOUNTING SCHEMES: 36 |...
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Page 39: Appendix - B 'Piece By Piece' Installation
4D. Cooler with manifolds removed. lid if untightened uniformly. ILL2788-A 4A. Unclip the spreader hoses and then pull and release the top manifold retention straps. SPREADER HOSES ILL3032-A ILL3130-A RETENTION STRAP TOP ILL3033-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 37... - Page 40 APPENDICES APPENDIX – B ‘PIECE BY PIECE’ INSTALLATION 5B. Disconnect the cables labelled ‘Top Motor’ and ‘Top Motor Removing the Top Motor/Fan Assembly: Signal’ from the control board ONLY. 5A. The cooler electronics enclosure is located between the front and RHS side panels. ILL3114-A Disconnect the exhaust motor communications and power and remove all cables from the cable holders (holding the exhaust...
- Page 41 4 sides and let them hang freely. Important! This assembly weighs approx. 22kg. Use the appropriate mechanical aids and lifting technique to avoid injury. Set this assembly aside. ILL3133-B ILL3121-A ILL3120-A Cooler with Exhaust Venturi assembly removed. ILL3122-A ILL3115-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 39...
- Page 42 APPENDICES APPENDIX – B ‘PIECE BY PIECE’ INSTALLATION 10. Reposition the vertical hose pillars so that they are resting There is an opening at the bottom of the foam plenums inside of the tank where they are out of the way. which will allow hand access to the clips which are holding the inner plenum to the supply venturi assembly.
- Page 43 Be extremely careful not to damage the transition straps during this process. ILL2787-A 19. Once the transition straps have been secured to the dropper, the tank assembly installation is complete. CW-6S INDIRECT COOLER INSTALLATION MANUAL | 41...
- Page 44 APPENDICES APPENDIX – B ‘PIECE BY PIECE’ INSTALLATION 25. Be sure to direct the motor cables through the gap in the foam plenum. Ensure the top motor/fan assembly forms a Reassembly of the Cooler good seal with the foam and that the cables are sitting in their dedicated slots.
- Page 45 33. Refit the electronics cable cover and screw to the plenum. Refer to “Removing the Top Motor/Fan Assembly:” on page ILL2814-A 36. Reconnect the vertical hose pillars to the hose restraint clips on the foam plenums. ILL2815-A CW-6S INDIRECT COOLER INSTALLATION MANUAL | 43...
- Page 46 APPENDICES APPENDIX – B ‘PIECE BY PIECE’ INSTALLATION 40. Once all 4 side panels are fitted, refit all 8 side clips and all 4 top clips. 37. Plumb and connect all hoses to the manifold assemblies as shown. Inner hoses (grey) are to be connected to the upper manifold connection point.
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Page 47: Notes
NOTES CW-6S INDIRECT COOLER INSTALLATION MANUAL | 45... - Page 48 6 WITTON ROAD, FOUNDERSVIEW SOUTH, MODDERFONTEIN 1609, GAUTENG, SOUTH AFRICA It is the policy of Seeley International to introduce continuous product improvement. Accordingly, specifications are subject to change without notice. Please consult with your dealer to confirm the specifications of the model selected.