Challenge SCM Instructions And Parts Manual
  1. Manuals
  2. Brands
  3. Challenge Manuals
  4. Industrial Equipment
  5. SCM
  6. Instructions and parts manual
Challenge SCM Instructions And Parts Manual

Challenge SCM Instructions And Parts Manual

Single cornering machine
Hide thumbs Also See for SCM:
Table of Contents

Advertisement

Quick Links

Download this manual
Challenge Manual Single
Cornering Machine
Instruction Manual

Advertisement

Table of Contents
loading

Related Manuals for Challenge SCM

Summary of Contents for Challenge SCM

  • Page 1 Challenge Manual Single Cornering Machine Instruction Manual...
  • Page 2 The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
  • Page 3 Serial Numbers 2167A & Up NSTRUCTION AND ARTS ANUAL SCM/MSCM SINGLE CORNERING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI 49441-6081 USA www.ChallengeMachinery.com F.329-B...

  • Page 4: Introduction

    Also fill out the warranty card accompanying this manual and return it DIRECTLY TO CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Service Department, 6125 Norton Center Drive •...

  • Page 5: Table Of Contents

    9.1.4 A-8300-2 Main Assembly- Hood ..................29 9.1.5 A-8300-2 Main Assembly- Base..................31 9.1.6 A-8300-2 Main Assembly- MSCM..................33 9.1.7 83001 Hydraulic Power Unit Assembly- SCM, Rev. B............. 35 9.2 Electrical ............................ 36 9.2.1 E-3042 Basic Machine Schematic ................... 36 9.2.2 E-3042 Interconnection Diagram ..................

  • Page 6: Safety

    • Read and understand all instructions thoroughly before using the machine. If questions remain, contact your Authorized Challenge Dealer. Failure to understand the operating instructions may result in personal injury. • Only trained and authorized individuals should operate this machine.

  • Page 7: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning label is found on the front cover of the machine. Read and understand the meaning of this symbol. If this label is lost from the machine, it should be replaced. SINGLE PERSON OPERATION Do not operate with more than one person.

  • Page 8: Packing List

    3.0 Packing List 3.0 Packing List SCM Single Cornering Machine MSCM Single Cornering Machine Part No. Description Qty. CMC-431A Single Cornering Machine CMC-431M Manual Single Cornering Machine Each machine includes the following tool kit items. 8315 Knife Hold-Down Block 6751...
  • Page 9 3.0 Packing List...

  • Page 10: Specifications

    35” 89 cm Overall Height 51” 130 cm Footprint 20 X 24” 51 X 61 cm Net Weight (SCM) Shipping Weight (SCM) Net Weight (MSCM) Shipping Weight (MSCM) Electrical (SCM only) ½ HP 115 V/ 15 A 1 PH 60/50 Hz...

  • Page 11: Accessories

    5.0 Accessories 5.0 Accessories Figure 2 Knives and Dies Size Knife Number Die Number 1/8” / 3.2 mm 6721-2 6722-2 1/4" / 6.3 mm 6721-4 6722-4 3/8” / 9.5 mm 6721-6 6722-6 1/2" / 12.7 mm 6721-8 6722-8 5/8” / 15.9 mm 6721-10 6722-10 Straight Diagonal...

  • Page 12: Installation Guide

    Do not use petroleum or acid based solvents to clean the machine. Damage may result. 6.5 Power Hook-up (SCM only) Insert the power plug into nearby wall outlet. The machine should operate on a 20 Amp circuit. If the pump motor stalls or operates sluggishly, test the line voltage.

  • Page 13: User's Guide

    7.0 User’s Guide 7.0 User’s Guide 7.1 SCM/MSCM Diagrams Figure 4 - SCM Components...
  • Page 14 7.0 User’s Guide Figure 5 - MSCM Components...

  • Page 15: Scm Operation

    7.0 User’s Guide 7.2 SCM Operation 1. Switch on the main power. The main power switch is located on the left side of the stand, underneath the table. Both the pump and the table light will switch on. 2. Load the stock using the jogging aid. Jog the stock against the side gauge to line it up. Push and jog it against the back gauge.

  • Page 16: Knife And Die Change

    7.0 User’s Guide 7.5 Knife and Die Change Sharp knives! Even used knives are extremely sharp. Severe lacerations may result from improper handling of knives. 1. The knife head assembly must be held in the down position. Remove the chip drawer. Depress and hold the foot switch.
  • Page 17 7.0 User’s Guide Figure 8 - Knife and Die Change (Plunger not shown for clarity) 7. Remove the die mounting screws and die. 8. Remove the knife mounting screws and knife. 9. Insert the new knife against the adjustment setscrew and install the knife mounting screw. Snug the screw but do not tighten at this time.

  • Page 18: Straight Diagonal Cutting

    7.0 User’s Guide 7.6 Straight Diagonal Cutting Adjusting the side gauge will change the length of a straight diagonal cut. This length should not exceed 1” when cutting 4” thick piles. It is possible to cut piles 2” thick and below at 1-1/4” length of diagonal.

  • Page 19: Operating Tips

    Keep the knife and shoe sharp and in good alignment. A dull knife and poor adjustments lead to irregular cuts. New or re-sharpened dies should be purchased through an authorized Challenge dealer in order to insure proper sharpening. • Exercise care when handling and changing knives.

  • Page 20: Appendix A - Maintenance Guide

    Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product...

  • Page 21: Mechanical System

    Figure 14 - Gib Adjustment 1. Remove the chip drawer. 2. Switch on the machine. Depress and hold the foot switch. (SCM only) 3. Depress the foot pedal. (MSCM only) 4. Insert the knife hold-down block as shown in Figure 15.

  • Page 22: Hydraulic System (Scm Only)

    10. Close the top cover. 11. Reconnect power, and switch on the machine. (SCM only) 12. Depress and hold the foot switch to remove the knife hold-down block. (SCM only) 13. Depress the foot pedal and remove the knife hold-down block. (MSCM only) Disconnect main power.

  • Page 23: Replacing Hydraulic Fluid

    4. If the fluid level is below the fill line on the side of the tank, remove the filler cap and add fluid until it reaches the filler line. DO NOT OVERFILL! 5. Only use 100-weight hydraulic fluid. This can be ordered from Challenge in five-gallon containers, part number S-1991-3. See Section 8.1.6 for a compatibility list. Do not use transmission fluid.

  • Page 24: Hydraulic Fluid Compatibility List

    Knoil R&O AW 100 Kendall Tellus 100 Shell 8.2 Electrical System (SCM only) 8.2.1 Fuse Check and Replacement If the machine is plugged in but the hydraulics will not turn start, a fuse may be blown. The fuse should be checked first.

  • Page 25: Appendix B-Parts List

    9.0 Appendix B–Parts List 9.0 Appendix B–Parts List 9.1 Mechanical 9.1.1 A-8300-2 Main Assembly- Knife Head...
  • Page 26 6707 6708 ARM- PUSH 6726 GUIDE- PRESSURE FOOT- DCM 6727 SPRING- CLAMP 6733 BLOCK- KNIFE BACKUP 83020 SPRING- OUTER 6705-2 SCM TABLE 6706-2 MOUNTING BRACKET- DOVETAIL 6721-6 KNIFE 6722-6 DIE SHOE 6724-1 FOOT- PRESSURE 6749-5 CHIP DEFLECTOR 83007-0407 THREADED INSERT...

  • Page 27: A-8300-2 Main Assembly- Knife Head (Rear)

    9.0 Appendix B–Parts List 9.1.2 A-8300-2 Main Assembly- Knife Head (Rear)
  • Page 28 EE-3044 CABLE ASM- TABLE LIGHT H-233 ADAPTER - PIPE TO O-RING H-230-10 ELBOW- ORING TO TUBE H-344-1 CYLINDER ASM- SCM H-6417-5 NUT - 5/16-18 HEX H-6424-10 NUT - 5/8-11 HEX JAM H-6918-410 SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP...

  • Page 29: A-8300-2 Main Assembly- Underside

    9.0 Appendix B–Parts List 9.1.3 A-8300-2 Main Assembly- Underside...
  • Page 30 9.0 Appendix B–Parts List A-8300-2 Main Assembly- Underside Parts List Item Part No. Description Qty. 6743 SPACER- DCM H-6424-10 NUT - 5/8-11 HEX JAM H-6918-102404 SCREW - #10-24 X 1/2 SOCKET HEAD CAP H-7324-#10 WASHER - #10 INT TOOTH S-1694-2 TYRAP - #10...

  • Page 31: A-8300-2 Main Assembly- Hood

    9.0 Appendix B–Parts List 9.1.4 A-8300-2 Main Assembly- Hood...
  • Page 32 9.0 Appendix B–Parts List A-8300-2 Main Assembly- Hood Parts List Item Part No. Description Qty. 8306 TOP COVER- SCM 8307 HINGE- MPS CONSOLE A-8302 COVER ASSEMBLY A-7545 CORK STRIP H-6423-4 NUT - 1/4-20 HEX KEP H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP...

  • Page 33: A-8300-2 Main Assembly- Base

    9.0 Appendix B–Parts List 9.1.5 A-8300-2 Main Assembly- Base...
  • Page 34 TUBING- DCM 16543 LEVELER- BASE 41130 PLATE - SERIAL NUMBER 83001 HYD. POWER UNIT ASM. 83010 DRAWER ASSEMBLY 83015 FRONT COVER- POWER- SCM 4757-6 BASE- HYDAULIC POWER UNIT 7032-M TRIM- 12-1/8" LONG 7032-M TRIM- 5" LONG A-4656-4 SCM STAND ASSEMBLY A-7545 CORK STRIP- 15"...

  • Page 35: A-8300-2 Main Assembly- Mscm

    9.0 Appendix B–Parts List 9.1.6 A-8300-2 Main Assembly- MSCM...
  • Page 36 9.0 Appendix B–Parts List A-8300-2 Main Assembly- MSCM Parts List Item Part No. Description Qty. 4668 TREADLE BRACKET 4669 CLEVIS 6730 SPRING- INNER 83002 ROD- PULL DOWN 83003 CLEVIS- MSCM 83004 FRONT COVER- MANUAL- MSCM 83009 COVER- SWITCH HOLE 83018 STOP ADJUSTMENT BLOCK 83019 THREADED ROD...

  • Page 37: 83001 Hydraulic Power Unit Assembly- Scm, Rev. B

    9.0 Appendix B–Parts List 9.1.7 83001 Hydraulic Power Unit Assembly- SCM, Rev. B Item Part No. Description Qty. E-1069-13 120V COIL H-270 PLUG- NPT H-200-5 SOLENOID VALVE H-242-10 HOSE ASSEMBLY- HYDRAULIC H-254-5 ELBOW- NPT TO TUBE H-372-5 HYDRAULIC POWER UNIT...

  • Page 38: Electrical

    9.0 Appendix B–Parts List 9.2 Electrical 9.2.1 E-3042 Basic Machine Schematic E-1075-15SB...

  • Page 39: E-3042 Interconnection Diagram

    9.0 Appendix B–Parts List 9.2.2 E-3042 Interconnection Diagram...

  • Page 40: Appendix C- Troubleshooting

    10.0 Appendix C- Troubleshooting 10.0 Appendix C- Troubleshooting The following list of potential problems and suggests possible causes. Problem Possible Cause The machine will not cycle Power cord is disconnected. Blown fuse Disconnected wires Knife down motion is sluggish or erratic Low hydraulic fluid level Hydraulic leak Insufficient voltage to machine...
  • Page 41 ©2003-2009 by The Challenge Machinery Company. All rights reserved. Printed in the USA. F.329-B / MAR 2003...

This manual is also suitable for:

Mscm

Table of Contents