Challenge iJOG Instructions And Parts Manual
Challenge iJOG Instructions And Parts Manual

Challenge iJOG Instructions And Parts Manual

Paper joggers

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The
Challenge
Machinery
Company
provides
owner's
manuals on its products solely as a courtesy to its customers.
See the information below before using this manual.
These manuals are for reference only. These manuals include products which are non-
current, unsupported or no longer produced by The Challenge Machinery Company, and are
provided solely as an accomodation to our customers. By providing these manuals, The
Challenge Machinery Company makes no representation or warranty as to the products,
their current condition, or their suitability or fitness for use in any particular application, which
are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations,
and it is the product owner's and user's responsibility to evaluate the suitability and fitness of
the products in their current use and application. The Challenge Machinery Company makes
no representation, warranty or recommendation regarding any modifications which may be
required on non-current or unsupported products. The Challenge Machinery Company
assumes no liability for any modification or alteration to any Challenge product, and any such
modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company. The availability of these manuals is solely for the purpose of providing
reference information for the products.
This
manual may not be
complete
in
all aspects of product
maintenance and repair. All
products should be used only by qualified and properly trained personnel, following proper
safety procedures. All products should be regularly inspected and maintained, and their condition,
application and use should be periodically evaluated by qualified personnel. Only qualified and
properly trained technicians should
perform maintenance, repair and replacement
procedures. Attempting these procedures without proper training may cause machine
damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the
unavailability of parts from their original manufacturer. No parts or product support will be
available to repair or maintain unsupported products. Older products may not be UL listed (if
the product does not have a UL label it is not a listed product), and may not comply with
applicable installation or other regulations or requirements if relocated to a new facility.
Many municipalities require
a
product to be UL listed before
an electrician
will
connect power
to them. Often the cost of updating an older product to comply with current safety regulations is
greater than the value of the product.

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Summary of Contents for Challenge iJOG

  • Page 1 The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
  • Page 2 Serial Numbers 070031A & Up INSTRUCTION AND PARTS MANUAL iJOG PAPER JOGGERS Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI. 49441 www.challengemachinery.com F.2-A October 2007...
  • Page 3: Introduction

    DIRECTLY TO CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Service Department, 6125 Norton Center Drive, Norton Shores MI.
  • Page 4: Table Of Contents

    8.5 66000-2 Main Assembly- iJOG with Air Sht. 4 ................20 8.6 66000-2 Main Assembly- iJOG with Air Sht. 5 ................. 22 8.7 66000-2 Main Assembly- iJOG with Air Sht. 6, 230V Option Parts.......... 24 8.8 66000-3 Main Assembly- iJOG without Air Sht. 1 ..............26 8.9 66000-3 Main Assembly- iJOG without Air Sht.
  • Page 5: Safety

    2.0 Safety 2.0 Safety 2.1 Precautions • Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. • Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine.
  • Page 6: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power.
  • Page 7 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. •...
  • Page 8: Packing List

    3.0 Packing List 3.0 Packing List Part No. Description Qty. iJOG Paper Jogger Optional Items Part No. Description Qty. A-6822-1 Heavy Duty Stand...
  • Page 9: Specifications

    Net Weight 70 lb. 32 kg Sound Emission 93 dB without air, 88 db with air (ear protection recommended) Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units.
  • Page 10: Installation & Setup

    5.2 Uncrating The iJOG weighs approximately 70 lbs (26 kg). DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate help. This machine is shipped in a corrugated carton. Open the lid and remove the fillers. Carefully lift machine out of the carton and set on a work surface or optional stand (see section 5.5 Mounting to Adjustable Stand).
  • Page 11: Operation

    6.0 Operation 6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE JOGGER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. Blower Control Switch Time Control...
  • Page 12: Jogging (All Models)

    Release the foot switch and continue tamping until the motor stops. Remove the pile. 6.3 Air Jogging The following section describes the operation of air assist model of the iJOG. 6.3.1 Three Modes of Jogging The air assist feature can be set to three different modes: air on all the time the foot switch is depressed, air on for an adjustable period of the time the foot switch is being depressed, and air off.
  • Page 13: Troubleshooting/Maintenance

    7.0 Troubleshooting/Maintenance 7.0 Troubleshooting/Maintenance 7.1 Troubleshooting Problem Possible Cause Motor(s) won’t turn on Power switch turned off, unplugged, blown fuse, circuit breaker tripped, brushes worn, loose wires Jogger runs but blower won’t Blower switched off, blown fuse, brushes worn, control circuit board damaged, loose wires Jogger motor runs but won’t jog Eccentric weight on motor loosened 7.2 Blower Brush Replacement...
  • Page 14: Parts List

    8.0 Parts List 8.0 Parts List 8.1 Footprint...
  • Page 15: 66000-2 Main Assembly- Ijog With Air Sht. 1

    8.0 Parts List 8.2 66000-2 Main Assembly- iJOG with Air Sht. 1...
  • Page 16 8.0 Parts List Main Assembly- iJOG with Air 66000-2 Sht. 1 ITEM PART NO. DESCRIPTION 66004-1 TUBE 66005-1 ECCENTRIC WEIGHT 66011-1 JOGGING TRAY 66024 REINFORCEMENT PLATE 66025 REINFORCEMENT PLATE E-1600-201 3500 RPM DC MOTOR E-1736-2 QUENCHARC E-2191-2 3/4 CONDUIT FITTING H-6910-420SS SCREW - 1/4-20 X 2-1/2 BUT.
  • Page 17: 66000-2 Main Assembly- Ijog With Air Sht. 2

    8.0 Parts List 8.3 66000-2 Main Assembly- iJOG with Air Sht. 2...
  • Page 18 8.0 Parts List Main Assembly- iJOG with Air 66000-2 Sht. 2 ITEM PART NO. DESCRIPTION 14050 SERIAL PLATE 40016-8 MOUNT - VIBRATION 66001-1 BASE WELDMENT 66007 VACUUM MOTOR 66016 LEVELING PAD E-530-13 FUSE HOLDER- FUSE W/CAP (INCHES) E-1140-17 ROCKER SWITCH...
  • Page 19: 66000-2 Main Assembly- Ijog With Air Sht. 3

    8.0 Parts List 8.4 66000-2 Main Assembly- iJOG with Air Sht. 3...
  • Page 20 8.0 Parts List Main Assembly- iJOG with Air 66000-2 Sht. 3 ITEM PART NO. DESCRIPTION 66011-1 JOGGING TRAY H-6910-503SS SCREW - 5/16-18 X 3/8 BUT. HEAD CAP STAINLESS H-6910-504SS SCREW - 5/16-18 X 1/2 BUT. HEAD CAP STAINLESS...
  • Page 21: 66000-2 Main Assembly- Ijog With Air Sht. 4

    8.0 Parts List 8.5 66000-2 Main Assembly- iJOG with Air Sht. 4...
  • Page 22 8.0 Parts List Main Assembly- iJOG with Air 66000-2 Sht. 4 ITEM PART NO. DESCRIPTION EE-3226 CONTROL BOX ASSEMBLY – 120V OPTION EE-3227 CONTROL BOX ASSEMBLY – 230V OPTION 35126-3 KNOB 66001-1 BASE WELDMENT 66008 VACUUM COVER E-530-13 FUSE HOLDER- FUSE W/CAP (INCHES)
  • Page 23: 66000-2 Main Assembly- Ijog With Air Sht. 5

    8.0 Parts List 8.6 66000-2 Main Assembly- iJOG with Air Sht. 5...
  • Page 24 8.0 Parts List Main Assembly- iJOG with Air 66000-2 Sht. 5 ITEM PART NO. DESCRIPTION 66001-1 BASE WELDMENT 66006 SIDE COVER H-6910-403 SCREW - 1/4-20 X 3/8 BUTTON HEAD CAP S-1781-15 LABEL - MOVING PARTS HAZARD S-1781-165 LABEL - FUSE 5A SB...
  • Page 25: 66000-2 Main Assembly- Ijog With Air Sht. 6, 230V Option Parts

    8.0 Parts List 8.7 66000-2 Main Assembly- iJOG with Air Sht. 6, 230V Option Parts...
  • Page 26 8.0 Parts List Main Assembly- iJOG with Air 230V Option Parts 66000-2 Sht. 6 ITEM PART NO. DESCRIPTION 66007-1 VACUUM MOTOR- 230V E-889-1 FUSE- 1.5 A SB E-2742-12 TRANSFORMER EE-2778-3 POWER CORD - 120V EE-3179-1 CIRCUIT BOARD- 230V OPTION EE-3190-1...
  • Page 27: 66000-3 Main Assembly- Ijog Without Air Sht. 1

    8.0 Parts List 8.8 66000-3 Main Assembly- iJOG without Air Sht. 1...
  • Page 28 8.0 Parts List Main Assembly- iJOG without Air Sht. 1 66000-3 Sht. 1 ITEM PART NO. DESCRIPTION 66004-1 TUBE 66005-1 ECCENTRIC WEIGHT 66015-1 NON-AIR JOGGING TRAY 66024 REINFORCEMENT PLATE 66025 REINFORCEMENT PLATE E-1237-1 WIRE NUT - RED E-1600-201 3500 RPM DC MOTOR...
  • Page 29: 66000-3 Main Assembly- Ijog Without Air Sht. 2

    8.0 Parts List 8.9 66000-3 Main Assembly- iJOG without Air Sht. 2...
  • Page 30 8.0 Parts List Main Assembly- iJOG without Air Sht. 2 66000-3 Sht. 2 ITEM PART NO. DESCRIPTION 40016-8 MOUNT - VIBRATION 66001-1 BASE WELDMENT 66015-1 NON-AIR JOGGING TRAY E-2196-22 HOLE PLUG H-6417-5 NUT - 5/16-18 HEX H-6910-503SS SCREW - 5/16-18 X 3/8 BUT. HEAD CAP STAINLESS H-6910-504SS SCREW - 5/16-18 X 1/2 BUT.
  • Page 31: 66000-3 Main Assembly- Ijog Without Air Sht. 3

    8.0 Parts List 8.10 66000-3 Main Assembly- iJOG without Air Sht. 3...
  • Page 32 8.0 Parts List Main Assembly- iJOG without Air Sht. 3 66000-3 Sht. 3 ITEM PART NO. DESCRIPTION 14050 SERIAL PLATE 66016 LEVELING PAD E-530-13 FUSE HOLDER- FUSE W/CAP (INCHES) E-1140-17 ROCKER SWITCH E-1143 BRIDGE RECTIFIER E-2626-4 TERMINAL STRIP (4P) EE-3191...
  • Page 33: 66000-3 Main Assembly- Ijog Without Air Sht. 4

    8.0 Parts List 8.11 66000-3 Main Assembly- iJOG without Air Sht. 4...
  • Page 34 8.0 Parts List Main Assembly- iJOG without Air Sht. 4 66000-3 Sht. 4 ITEM PART NO. DESCRIPTION 66001-1 BASE WELDMENT 66006 SIDE COVER 66013 BACK COVER H-6910-102403 SCREW - #10-24 X 3/8 BUTTON HEAD CAP H-6910-403 SCREW - 1/4-20 X 3/8 BUTTON HEAD CAP...
  • Page 35: 66000-3 Main Assembly- Ijog Without Air Sht. 5 (Aus)

    8.0 Parts List 8.12 66000-3 Main Assembly- iJOG without Air Sht. 5 (Aus)
  • Page 36 8.0 Parts List Main Assembly- iJOG without Air Sht. 5 66000-3 Sht. 5 ITEM PART NO. DESCRIPTION E-889-1 FUSE- 1.5 A SB E-2742-12 TRANSFORMER EE-2778-3 POWER CORD - 120V H-6423-#10 NUT - #10-24 HEX KEP H-6918-102404 SCREW - #10-24 X 1/2 SOCKET HEAD CAP...
  • Page 37: Wiring And Schematics

    9.0 Wiring and Schematics 9.0 Wiring and Schematics 9.1 E-3185 Rev. “A” Basic Machine Schematic- 120V...
  • Page 38: E-3180 Rev. "A" Interconnection Diagram With Air- 120V

    9.0 Wiring and Schematics 9.2 E-3180 Rev. “A” Interconnection Diagram with Air- 120V...
  • Page 39: E-3180-1 Rev. "A" Interconnection Diagram Without Air- 120V

    9.0 Wiring and Schematics 9.3 E-3180-1 Rev. “A” Interconnection Diagram without Air- 120V...
  • Page 40: E-3189 Rev. "B" Basic Machine Schematic- 230V

    9.0 Wiring and Schematics 9.4 E-3189 Rev. “B” Basic Machine Schematic- 230V...
  • Page 41: E-3189 Rev. "A" Interconnection Diagram With Air- 230V

    9.0 Wiring and Schematics 9.5 E-3189 Rev. “A” Interconnection Diagram with Air- 230V...
  • Page 42: E-3189-1 Rev. "A" Interconnection Diagram Without Air- 230V

    9.0 Wiring and Schematics 9.6 E-3189-1 Rev. “A” Interconnection Diagram without Air- 230V...
  • Page 43 F.2-A October 2007...

Table of Contents