Blodgett BCH-30G Installation Operation & Maintenance
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Blodgett BCH-30G Installation Operation & Maintenance

Blodgett BCH-30G Installation Operation & Maintenance

Gas cabinet based braising pan with heavy duty hydraulic tilt
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BCH-G
GAS CABINET BASED BRAISING PAN WITH
HEAVY DUTY HYDRAULIC TILT
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
1
S00067 Rev A (5/04)

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  • Page 1 BCH-G GAS CABINET BASED BRAISING PAN WITH HEAVY DUTY HYDRAULIC TILT INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183 S00067 Rev A (5/04)

  • Page 2: Important Notes For Installation And Operation

    IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This manual should be retained for future reference. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE 1.0 Important Notes for Installation and Operation ... 2 2.0 Service Connections ... 4 3.0 Installation Instructions ... 5 4.0 Operating Instructions ... 8 5.0 Cleaning Instructions ... 11 6.0 Cooking Guidelines ... 12 7.0 Maintenance... 16 8.0 Troubleshooting ...

  • Page 4: Service Connections

    Supply gas through 3/4" pipe. A gas shut-off valve must be installed in supply piping convenient and adjacent to appliance. Unless otherwise specified, Field Wire Electrical Connection to be 120 Volts, 60 Hertz single phase with grounding wire. MODEL BTU/HR. kW/HR. BCH-30G 80,000 23.4 100,000 BCH-40G 29.3 MODEL CAPACITY...

  • Page 5: Installation Instructions

    Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the left side panel as you face the front of the braising pan. If the supply and equipment requirements do not agree, contact your dealer or Blodgett...
  • Page 6 LEVELLING AND ANCHORING TILTING BRAISING PAN 1. Place tilting braising pan in the installation position. 2. Place a carpenter’s level on top of the braising pan and turn the adjustable feet to level braising pan side-to-side and front-to-back. 3. Mark hole locations on the floor through the anchoring holes provided in the rear flanged adjustable feet.
  • Page 7 120 volts, remove the wiring compartment cover and make electrical connections per the wiring diagram located inside the control housing cover panel. The braising pan must be grounded in accordance with requirements of the National Electrical Code or applicable local code.

  • Page 8: Operating Instructions

    BEFORE FIRST USE Using a non-corrosive, grease-dissolving commercial cleaner, clean the protective metal oils from all surface parts and the interior of the tilting braising pan. Follow the cleaner manufacturer’s directions. Rinse thoroughly and drain the pan. Wipe dry with a soft clean cloth.
  • Page 9 DAILY SHUT DOWN PROCEDURE 1. To turn tilting braising pan of, turn THERMOSTAT dial to OFF. 2. To turn power to tilt motor OFF, turn power switch to OFF. 3. Close manual gas shut-off valve.
  • Page 10 2. Make sure the receiving pan is in place. 3. To tilt braising pan, push and hold TILT SWITCH in the UP mode until desired pan position has been reached. The braising pan will empty when raised to the top tilt position.

  • Page 11: Cleaning Instructions

    After each use, allow the tilting braising pan to cool before cleaning. Keep exposed cleanable areas of the tilting braising pan clean at all times. Do not get water in electrical box or on any electrical component.

  • Page 12: Cooking Guidelines

    1 - 1 lb. Swordfish 5 oz. Temperature (EF) 200 Maximum 225 - 275 300 - 350 325 - 375 350 - 450 BCH-30G PER LOAD TEMP (F) BATCH/HR 2 lbs. 50 eggs 50 eggs 30 eggs 36 eggs 300-200 18 gal.
  • Page 13 3 oz. Carrots Corn 3 oz. Small Whole 3 oz. Onions Peas 3 oz. Spinach 3 oz. BCH-30G PER LOAD BATCH/HR 18 gal. 18 gal. 18 gal. 18 gal. 18 gal. 30 lbs. 25 lbs. 30 lbs. 25 lbs. 20 lbs.
  • Page 14 2 oz. Boiled 2 oz. PORK Ham Steak 3 oz. Sausage Links 3 links Pork Chops 5 oz. BCH-30G PER LOAD BATCH/HR 18 gal. 18 gal. 18 gal. 18 gal. 18 gal. 2 lbs. 18 gal. 18 gal. 16 lbs.
  • Page 15 1 sandwich Sandwich Macaroni & 8 oz. Cheese Rice 4 oz. 350-225 Spaghetti 4 oz. 350-225 BCH-30G PER LOAD BATCH/HR – 3 26-30 lbs. – 4 16-20 lbs. sandwiches 18 gal. 20 lbs. raw 8 lbs. raw BCH-40G PER LOAD...

  • Page 16: Maintenance

    NOTICE: Contact the factory, factory representative or local service company to perform maintenance and repairs. WARNING: The tilting braising pan and its parts are hot. Use care when operating, cleaning and servicing the tilting braising pan. WARNING: Disconnect the power supply to the appliance before cleaning or servicing.
  • Page 17 ADJUSTMENTS AND CONTROLS: ADJUST PAN SPEED There are three controls available on this power unit. The first is an adjustable relief valve mounted into the custom aluminum manifold block. The other two control the linear speed of the actuator. RELIEF VALVE: The relief valve is located underneath an aluminum hexagon cover on the side of the custom manifold block.

  • Page 18: Troubleshooting

    Wrong size orifices. b) Burner air not adjusted properly. c) Wrong gas supply. d) Incorrect pressure at supply. 3) BRAISING PAN WILL NOT OPERATE (UP OR DOWN): a) Motor power supply not “ON”. b) Defective UP/DOWN switch. c) SEE TROUBLESHOOTING - HYDRAULICS.
  • Page 19 3) MOISTURE IN OIL: a) Fill pipes left open. b) Moisture in container used to replace oil in tank. c) Extreme temperature differential. 4) OVERHEATING OF SYSTEM: a) Continuous operation at relief setting. b) Excessive slippage or internal leakage. c) Fluid viscosity too high or low. d) Hose I.D.
  • Page 20 6) SOLENOID VALVES: a) Voltage too low. b) Short circuit, open connection. c) Wrong voltage. d) Foreign matter in fluid causing valves to stick or plug.

  • Page 21: Material Safety Data Sheet

    Proper Shipping Name: Hydraulic System Fluid, Other Than Petroleum WHMIS Hazard: Not Controlled TDG Hazard Class: Non-Hazardous Hazard Number: Not applicable Telephone Number: 1-416-763-4691 Facsimile Number: 1-416-763-3167 SECTION II - HAZARDOUS COMPONENTS Material Description This product contains no known hazardous components under current OSHA, ACGIH, WHMIS or the IDL regulations.
  • Page 22 SECTION V - HEALTH HAZARD INFORMATION Threshold Limit Value (TLV) and Permissible Exposure Limit (PEL): See Section II - Hazardous Components Primary Routes of Exposure - Eyes, skin, inhalation. Chronic or Recurrent Effects: Unknown for this product. Acute Effects: Inhalation: No significant effects known. Skin: May be a mild irritant on prolonged contact.
  • Page 23 Waste Disposal: Follow pertinent regulations for disposal. It is the responsibility of the product user to determine, at the time of disposal, whether a material containing the product or derived from the product should be classified as a hazardous waste (40 CFR 261.20-24).

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