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Tone CSS60-BTL Instruction Manual

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CSS60-BTL / CSS90-BTL / CSS110-BTL
MODEL
CAUTION
Read and fully understand all the instructions before use.
Keep this manual in designated place for easy and quick reference.
The models mentioned on this manual are designed for use outside Japan.
Warranty shall be void if above mentioned models are use in Japan.

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Summary of Contents for Tone CSS60-BTL

  • Page 1 CSS60-BTL / CSS90-BTL / CSS110-BTL MODEL CAUTION Read and fully understand all the instructions before use. Keep this manual in designated place for easy and quick reference. The models mentioned on this manual are designed for use outside Japan. Warranty shall be void if above mentioned models are use in Japan.
  • Page 2 PREFACE Thank you for purchasing ■ Please confirm the following contents upon receipt of the product. - During transportation, confirming the product for any damaged parts.. -Confirming that screws and bolts have not dropped and loosened in any part of the product.
  • Page 3 SAFETY INSTRUCTION This manual specifies three (3) basic safety instructions: ■ Instructions are classified by degree of risk and described as follows: Danger is used to indicate threatening dangerous or unsafe practices which could immediately result in severe personal injury or death in the worst case.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1．GENERAL SAFETY INSTRUCTIONS ・・・・・・ 5 2．APPLICATION ・・・・・・・・・・・・・・・・・・・・・・・・ 8 3． PRECAUTIONS FOR USE ・・・・・・・・・・・・ 8 4．NAME OF PARTS AND ACCESSORIES･････ 16 5．BEFORE USE ・･･・・・・・・・・･・・･・・・・・・・・・ 17 6．PRECAUTIONS FOR USE LITHIUM -ION BATTERIES ・･･・・・・・・・・･・・･・・・・・・・・・・・・・ 18 7．INSTALLATION／REMOVAL OF STORAGE BATTERY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・22 8．REMAINING BATTERY LEVEL・・・・・・・・・・・23 9．PRECAUTIONS FOR WORK・･･・・・・・・・・･...
  • Page 5 1 3 ． T R A N S P O R T A T I O N O F L I T H I U M - I O N B A T T E R I E S ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 3 0 14．STORAGE OF LITHIUM-ION BATTERIES・・・31 15．FAILURE DIAGNOSIS・・・・・・・・・・・・・・・・・...

  • Page 6: 1．General Safety Instructions

    1. GENERAL SAFETY INSTRUCTIONS WARNING When using electric tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before operating this product and keep these instructions.
  • Page 7 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Page 8 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.

  • Page 9: 2．Application

    2. APPLICATION ■ is an electric tool for tightening Tension Control Bolt/Nut/Washer assemblies. PRECAUTIONS FOR USE ■ To prevent accidents, personal injury, etc., read and follow all instructions listed below. ■ We are not responsible for any accidents caused by using this product on applications not written on this manual.
  • Page 10 WARNING ● Beware of fall down accidents when working at a high place. ○ Wear safety belt ○ Provide safety net or canvas as safeguarding against falling items. ○ Confirm that no one is underneath the working site before operation. ○...
  • Page 11 WARNING ● Remove the storage battery from the wrench when: ○ Not in use. ○ Changing accessories. ○ Inspection and maintenance. ○ Or another danger is foreseen. Failure to follow these instructions may result in accidental starting and personal injury. ●...
  • Page 12 WARNING ● Immediately stop using the wrench and turn off the switch when unusual sound, vibration, or smell is detected. ○ Contact your distributor immediately. Failure to follow this instruction may result in serious injury. ● Contact your distributor for repair service. ○...
  • Page 13 WARNING ● Use the specified storage battery and charger. 〇 Do not use modified storage batteries (including storage batteries that have been disassembled and replaced with internal parts such as cells). There is a risk that the performance and safety of the wrench will be impaired.
  • Page 14 WARNING ● Consider the surrounding conditions of the workplace and storage location. ○ Do not use the wrench body, charger, or storage battery in the rain or a damp place, or leave or store it. It may cause electric shock or smoke. ●...
  • Page 15 CAUTION ● Make sure to install the storage battery securely. If it is not installed securely, the storage battery may come off and cause injury. ● Do not dispose of the storage battery with ordinary garbage or put it in a fire ●...
  • Page 16 ■ Please wear a helmet, hat, etc. properly when entering the work site.. ● Use genuine accessories and attachments manufactured by TONE CO., Ltd. Give good ventilation of the motor. ■ Do not insert any objects into the ventilation port of the motor.
  • Page 17 4. PART NAME (Figure 1) MODEL ACCESSORIES Inner Socket Outer Socket CSS60-BTL Inner Socket Spring CSS90-BTL Ejector Pin CSS110-BTL Ejector Spring Screwdriver (-) Instruction Manual ● Contact your distributor for other available sockets and accessories. - 16 -...

  • Page 18: 5．Before Use

    5. BEFORE USE WARNING ● Please check followings before use. It may cause injury. 1. Check for any deformation, crack or damage on wrench body, socket, storage battery, charger, parts, etc. Do not use wrench if any problem is found on items listed above. 2.
  • Page 19 6.PRECAUTIONS WHEN USE LITHIUM-ION BATTERIES While using this product, the motor may stop in the following cases (1), (2), and (3) even if the switch is pulled, but this is due to the protection function and is not a malfunction. (1) The motor will stop when the battery level is low.
  • Page 20 WARNING Use a dedicated charger and storage battery. ● If a storage battery other than the specified one is used, it may explode and cause injury or damage. ● Charge properly. ○ Do not charge the storage battery outside the operating temperature range of the charger.
  • Page 21 WARNING ● Be sure to observe the following to prevent battery leakage, heat generation, smoke, and ignition. ● Make sure that chips and dust do not collect on the storage battery. ○ Make sure that chips and dust on the wrench do not fall on the storage battery during work.

  • Page 22: Batteries

    WARNING ● If you notice a strange odor, heat generation, discoloration, deformation, or other abnormalities when using, charging, or storing the storage battery, stop using it immediately and contact the distributor where you purchased the product. CAUTION ● If the storage battery leaks and gets into your eyes, immediately wash your eyes with clean water such as tap water without rubbing, and then seek medical attention immediately.
  • Page 23 7. INSTALLATION / REMOVAL OF STORAGE BATTERY ○ When removing the storage battery from the wrench body, slide it while pressing the latches on both sides ○ When attaching the storage battery to the wrench body, align it with the groove on the wrench body and insert it completely until you hear a click.

  • Page 24: 10．Operating Procedure

    9. OPERATING PROCEDURE CAUTION ● Snug tight using snug tightening wrench like SNUG MASTER is required before using SHEAR WRENCH. (1) Slide Inner Socket over the bolt pintail (Figure 2). (Figure 2) (2) Slide Outer Socket over the nut (Figure 3). - Slightly turn Internal Gear when slide over is difficult.
  • Page 25 (3) Squeeze trigger switch to start tightening (Figure 4). (Figure 4) (4) Rotating speed gradually shows down as the tightening proceeds, then bolt pintail shears off when designated torque is reached (Figure 5). (Figure 5) (5) When tightening is completed, remove wrench from bolt/nut assembly. Sheared-off bolt pintail remains in Inner Socket (Figure 6).
  • Page 26 (6) Pull Ejector Lever to eject bolt pintail (Figure 7). Keep pintail in designated bag. (Figure 7) WARNING ● Keep others a safe distance from work area. ○ Do not throw pintail away. Collect pintail in designate bag during operation. Failure to follow this instruction may result in accidents and personal injury.
  • Page 27 10. SOCKET REPLACEMENT WARNING ● Release ejector pin by pulling ejector lever before changing sockets. Accidental ejector pin release invites blindness or injury. (1) Remove inner & outer socket assembly from wrench by unscrewing set screws (Figure 8). Do not remove set screws completely from outer socket holder.
  • Page 28 (3) As per (Figure 9), firstly install inner socket onto ejector-pin on the main body and then, install outer-socket into inner-socket. (Figure 9) (4) There might be the case that perfect installation is not obtainable due to a gap between main body and outer-socket, as shown per (Figure 10). (Figure 10) WARNING ●...

  • Page 29: 12．Inspection & Maintenance

    11. INSPECTION & MAINTENANCE WARNING ● Turn off the switch and remove the storage battery from the wrench. Also, remove the power plug from the outlet of the charger before inspection and maintenance. ○ Accidental starting invites serious injury. WARNING ●...
  • Page 30 CAUTION If there are chips or dust on the terminals, remove them. ● ■ Continuing to use it may cause a malfunction. ○ Check the terminals for chips and dust. Check from time to time before and after work as well as during work. ○...
  • Page 31 12. TRANSPORTATION OF LITHIUM-ION BATTERIES ○ When transporting lithium-ion batteries, please heed the following points. WARNING ● Please inform the carrier that the package contains lithium-ion batteries and the battery capacity, and follow the instructions of the carrier. ○ Lithium-ion batteries’ energy capacity exceeding 100Wh will be treated as dangerous goods in terms of the classification of transported cargo, and a special application form will be required.
  • Page 32 13. STORAGE OF LITHIUM-ION BATTERIES WARNING ● If a conductive object gets into the terminal of the lithium-ion battery, the battery may be shorted, causing heat generation, smoke, or ignition. Therefore, be sure to obey the following when storing. ○ Do not put conductive chips, nails, wires, copper wires, or other wires in the storage case.
  • Page 33 14.FAILURE DIAGNOSIS If "Failure diagnosis" does not work, please contact the distributor where you purchased the product. Also, it may cause by the storage battery, so please bring the charger and storage battery together. ■Wrench body Failure symptoms Cause How to deal Pulling the switch Storage batteries need to be Battery is low...
  • Page 34 16.SPECIFICATIONS ■Wrench Body No-load Weight Storage Model Motor Battery (min (kg) CSS60-BTL DC brushless motor DC 36V CSS90-BTL DC brushless motor DC 36V CSS110-BTL DC brushless motor DC 36V ● Weight excludes socket. Adaptable Bolt Dia Dimensions(mm) Model Gear Length×Height×...
  • Page 35 17. AFTER SALES SERVICE Contact your distributor for available services. Provide model, serial number, date of purchase and details of failure when contacting your distributor. CAUTION ● Do not use wrench when malfunction, deficiency in wrenches’ performance, personal injury or property loss is foreseen. If possible, prepare backup wrenches beforehand.
  • Page 36 IMKA090...

This manual is also suitable for:

Css90-btlCss110-btl