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Car-O-Liner Speed Instruction Manual

Lifting platform
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Speed and Speed Plus
Lifting Platform
Instruction Manual
(32750, rev 7) 2018-04, EN

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Summary of Contents for Car-O-Liner Speed

  • Page 1 Speed and Speed Plus Lifting Platform Instruction Manual (32750, rev 7) 2018-04, EN...
  • Page 2 Car-O-Liner product. damage to revenues, profits or goodwill or other spe- Any revisions or upgrades of the products, as required cial, incidental, indirect or consequential damages of by Car-O-Liner, shall be performed by your authorized any kind. Car-O-Liner Distributor. Warranty...
  • Page 3 Car-O-Liner Group AB Conformity with directives and standards The Speed Lifting Platform is manufactured by Car-O-Liner AB, which is an ISO 9001:2008 and ISO 14001:2004 accredited organisation. Below an example of how the EC Declaration of Conformity for the Speed is outlined.

  • Page 4: Table Of Contents

    Car-O-Liner Group AB Speed Lifting platform Contents   Introduction ..............6       General ....................6     Lifting platform ..................7     1.2.1 Lifting unit ................8   1.2.2 Power unit ................9     Marking ....................10 Safety ................
  • Page 5 Speed Lifting platform Car-O-Liner Group AB Technical specifications ..........39       Spare parts ..............40     Spare parts for B735 Telescopic lifting pads ........43   Spare parts for B68 Sill lift ..............44 32750, EN - rev. 7, 2018-04...

  • Page 6: Introduction

    The lifting platform should not be used for anything other than vehicle repairs. The Speed lifting platform is suitable for most passenger cars and light transport vehicles. It is easy to use and promotes rapid repairs. The vehicle can easily be rolled over the lifting platform without using ramps, which simplifies setting up vehicles.

  • Page 7: Lifting Platform

    Speed Lifting platform Car-O-Liner Group AB Lifting platform The Speed lifting platform consists of a working-platform [1] onto which the vehicles are placed, see Figure 1.1. At lowered position, the lifting platform is only about 100 millimetres (4 inches) above ground, which allows the vehicles to be rolled over the lifting platform without using a ramp.

  • Page 8: Lifting Unit

    1.2.1 Lifting unit The hydraulic lifting unit is specially designed for the Speed lifting platform. It is used to lift the working platform with a vehicle standing on the pads. The lift simplifies the set-up procedure of the vehicle and it improves working conditions by offering a choice of working heights.

  • Page 9: Power Unit

    1.2.2 Power unit The lift must only be connected to a Car-O-Liner Power unit (refer to a separate Instruction manual). The hydraulic power is supplied from a pump unit, which basically consists of an electric motor, a pump and a hydraulic oil tank.

  • Page 10: Marking

    Car-O-Liner Group AB Speed Lifting platform Marking The name plate is placed on the base frame, see Figure 1.1, position [5]. Figure 1.3 The name plate of the lifting platform (picture showing an example of name plate). 32750, EN - rev. 7, 2018-04...

  • Page 11: Safety

    Great effort has been placed on the design and manufacture of the Speed Lifting platform so that it will comply with all applicable safety aspects for this type of equipment. During operation and other work, it is always each individual’s responsibility to consider:...

  • Page 12: Warnings And Important Notices

    Car-O-Liner Group AB Speed Lifting platform Warnings and important notices The following types of safety signs are used in this instruction manual: Prohibited! Prohibits behaviour that can cause injury. Warning! Warns of personal injuries and or damages on equipment. The following warnings and important notices are used in the instruction...
  • Page 13 Speed Lifting platform Car-O-Liner Group AB WARNING! The Speed Lifting platform is designed to be permanently anchored to the floor. If the lift is used without being properly anchored to the floor according to these instructions, there is an imminent risk that the lift will tilt and cause injuries.
  • Page 14 Car-O-Liner Group AB Speed Lifting platform WARNING! Make sure that rubber pads are in good condition and not worn through to the metal. Risk of material damage and personal injuries. WARNING! Position center of vehicle as closely as possible to the center line of the lifting platform.
  • Page 15 Risk of crushing injuries. WARNING! Rubber blocks must be aligned and placed horizontally. Risk of personal injuries and material damage. WARNING! Speed lifting platform must only be used together with Car-O-Liner T6XX range Power Unit, see separate Car-O-Liner T6XX range Instruction Manual.

  • Page 16: Safety Signs

    Car-O-Liner Group AB Speed Lifting platform Safety signs The following types of safety signs are used on the Speed Lifting platform: Prohibited! (red border, white background, black symbol) Prohibits behaviour that can cause injury. Warning! (black border, yellow background, black symbol). Warns of personal injuries and or damages on equipment.

  • Page 17: Placement Of Safety Signs

    Speed Lifting platform Car-O-Liner Group AB 2.3.1 Placement of safety signs The safety signs are placed as follows: Figure 2.2 Placement of the safety signs. Also refer to the power unit’s Instruction manual for placement of safety signs. 32750, EN - rev. 7, 2018-04...

  • Page 18: Safety Devices

    Car-O-Liner Group AB Speed Lifting platform Safety devices Both lift cylinders are single-action hydraulic cylinders [1] with a hose malfunction valve [2] built into the lower end, see Figure 2.3. Both cylinders are separate from each other. If one cylinder breaks, the second cylinder would therefore remain unaffected by the malfunction.
  • Page 19 Speed Lifting platform Car-O-Liner Group AB 32750, EN - rev. 7, 2018-04...

  • Page 20: Installation

    Car-O-Liner Group AB Speed Lifting platform 3 Installation General The Speed Lifting platform is inspected and checked prior to leaving the factory to guarantee consistent quality and highest possible reliability. Instructions for installation, with general tips and directions, are provided as follows.

  • Page 21: Transport

    Speed Lifting platform Car-O-Liner Group AB Transport WARNING! The lifting platform is heavy (weight 550-600 kg, 1,200- 1,300 lbs). Use only approved lifting equipment to avoid accidents. Risk for injuries. Use a forklift to move the lifting platform. The forklift must have a fork width of at least 850 mm (34 in).
  • Page 22 Car-O-Liner Group AB Speed Lifting platform Connect the lift to the power unit. Refer to the separate Instruction manual for the power unit. Raise the lift to the highest position and lock it in the highest safety latch position. WARNING! All electrical connections must be carried out by authorized personnel.

  • Page 23: Anchoring To The Floor

    WARNING! The Speed Lifting platform is designed to be permanently anchored to the floor. If the lift is used without being properly anchored to the floor according to these instructions, there is an imminent risk that the lift will tilt and cause injuries.

  • Page 24: Telescopic Lifting Pads B735 (Optional)

    Rubber blocks are used to fill the gap between sill and aluminum ramp. With the B68 Sill lift, your Speed will work as a convenient lift for jobs when pulling is not required. When you need to reach wider lifting points, longer sill lift ramps 1650 mm (B68-5) are available.

  • Page 25: Operation

    The Speed Lifting platform is inspected and checked prior to leaving the factory to guarantee consistent quality and maximum reliability.

  • Page 26: Vehicle Setup

    Fold the lifting arms along the platform by rotating them horizontally. Make sure that they are placed alongside the lifting platform. Roll the vehicle over the Speed Lifting platform. WARNING! The highest allowed vehicle weight is 2,500 kg (5,500 lbs). Risk for platform tilting, which may cause personal injuries.
  • Page 27 Speed Lifting platform Car-O-Liner Group AB Use the recommended lifting points of the vehicle, refer to the vehicle’s Data Sheet. Unfold the lifting arms. Rotate them horizontally until the arms are placed right-angled to the lifting platform. Sill flange Position all four adjustable lifting pads directly under the recommended lifting points on the vehicle.

  • Page 28: Vehicle Setup With The Optional B735 Telescopic Lifting Pads

    Car-O-Liner Group AB Speed Lifting platform 4.2.1 Vehicle setup with the optional B735 Telescopic lifting pads The optional B735 Telescopic lifting pads are used to facilitate vehicle setup. Lifting arms and pads are easily postioned at the correct lifting points (see vehicle DataSheet).

  • Page 29: Vehicle Setup With The Optional B68 Sill Lift

    Car-O-Liner Group AB 4.2.2 Vehicle setup with the optional B68 Sill lift The optional B68 Sill lift is used to facilitate vehicle lifting with Speed Lifting platform. WARNING! Never use B68 Sill lift in combination with draw aligner. Risk of material damage and personal injuries.
  • Page 30 Car-O-Liner Group AB Speed Lifting platform Assemble the sill lift by fitting the drive-on ramps [a] to the flange of the lifting platform in a suitable position, see step 1. If drive-on ramps tend to slide, tighten screws [b]. Fit sill lift ramp [c] to drive-on ramp pegs [d].
  • Page 31 Speed Lifting platform Car-O-Liner Group AB Before raising the lifting platform, fill the gap between lifting point and ramp by using suitable rubber blocks, see 3.7 Sill lift. Combine different blocks to achieve correct height. Combination of rubber blocks (placed horizontally) WARNING! Rubber blocks must be aligned and placed horizontally.

  • Page 32: Operating The Lift

    When the lift is raised and the vehicle is supported by the lifting pads only, it is only allowed to perform coachwork on a vehicle. For alignment work, refer to the Instruction manual for the Speed Draw aligner. WARNING! Do not perform any alignment work when the vehicle is supported by the lifting pads only.

  • Page 33: Removing The Vehicle

    Make sure that there are no fastening arms and chassis clamps mounted on the lifting platform, refer to the Instruction manual for the Speed Draw aligner Lower the lifting platform. Regarding operation of the power unit, refer to the Instruction manual for the external power unit.
  • Page 34 Car-O-Liner Group AB Speed Lifting platform 32750, EN - rev. 7, 2018-04...

  • Page 35: Maintenance

    5 Maintenance WARNING! Read this manual carefully to become familiar with the proper operation of the Speed Lifting platform. It is recommended that you use your authorized Car-O-Liner Distributor for maintaining and servicing your products. Never perform repairs, adjustments or any other work on the products which may result in personal injury and damage to the product.

  • Page 36: Inspection And Service Plan

    Car-O-Liner Group AB Speed Lifting platform Inspection and service plan Follow the Inspection plan below for correct inspection intervals and service actions: Daily inspection Weekly inspection Monthly inspection Check function of the limit switch  (controls draw aligner height and foot crush protection) Check function of the telescopic lifting pad console.

  • Page 37: Trouble Shooting - Power Unit

    Speed Lifting platform Car-O-Liner Group AB 6 Trouble shooting - Power Unit For trouble shooting, refer to the separate Instruction manual of the external power unit. 32750, EN - rev. 7, 2018-04...

  • Page 38: Dismantling And Salvage

    Car-O-Liner Group AB Speed Lifting platform 7 Dismantling and salvage General IMPORTANT! For the sake of the environment, dismantle the equipment in an environmentally friendly way. To limit the stress on the environment and its natural resources, recycle the different parts of the lifting platform.

  • Page 39: Technical Specifications

    Operating oil pressure 210 bar 3 050 PSI Vehicle requirements Maximum allowed vehicle weight 2 500 kg 5 500 lbs Sound level Below 70 dB (A) Only use Car-O-Liner’s power unit. Dimensions and required floor space. 32750, EN - rev. 7, 2018-04...

  • Page 40: Spare Parts

    The spare parts required for the maintenance of the Speed lifting platform are listed in Figure 9.1. Note! Use only genuine Car-O-Liner spare parts in any repairs. 22, 24 Figure 9.1 The spare parts required for the maintenance of the Speed lifting platform. 32750, EN - rev. 7, 2018-04...
  • Page 41 Speed Lifting platform Car-O-Liner Group AB Position Quantity Part No. Object 34475 B635 Articulated arm, complete 32695 Fastening tap 32698 Pad bracket 32794 Rubber pad 34472 Lifting pad fastener 32699 Lifting pad 32890 Screw MLC6S 12x20 8.8 FZB 34473 Stop washer...
  • Page 42 Car-O-Liner Group AB Speed Lifting platform 32783 Hose break valve 32312 Guide BIVAB 4-02-1008 32313 Wiper GA 45/55x7x10 32777 Cylinder piston sealing 32396 Cylinder axle - lower 36497 Screw MFT 8.8 TMX 8x16 31795 Banjo fitting 32793 Hydraulic pipe Ø10x1.5 Din 2391 L=55...

  • Page 43: Spare Parts For B735 Telescopic Lifting Pads

    Speed Lifting platform Car-O-Liner Group AB Spare parts for B735 Telescopic lifting pads Position Quantity Part No. Object 46942 Flex console complete 46941 Rubber pad 46943 CF-08 console complete 46945 Handle 46983 Plastic cover 74 mm 46984 Plastic cover 86 mm...

  • Page 44: Spare Parts For B68 Sill Lift

    Car-O-Liner Group AB Speed Lifting platform Spare parts for B68 Sill lift 4 (5) Position Quantity Part No. Object 46847 B68 Sill lift kit 46870 B68-1, Rubber block kit, 3x4 pcs 46848 B68-2, Drive-on ramp LF RR 46849 B68-3, Drive-on ramp LR RF...
  • Page 45 Alignment Processes to the Automotive Industry, including Technical Development, Training and Service. Over 55 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Germany, Thailand, India and China and sells through local distributors in more than 60 countries.

This manual is also suitable for:

Speed plus

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