Maintenance Standards - Honda HRA536 Manual

HRA536 - HRD535 - HRD536
2.4

Maintenance standards

PART
Engine
carburetor
Spark plug
Valves
Cylinder head
Piston
Piston ring
Cylinder
Connecting rod
Crankshaft
Camshaft
Ignition coil
Starter motor
Charging coil
Blade brake
- SERVICE INFORMATION
ITEM
HRD535/K1/K2
Idle speed
HRA536 - HRD536/K1/K2
HRD535/K1/K2 - HRD536/K1/K2
Maximum speed
HRA536
HRD535/K1/K2
Cylinder compression
HRA536 - HRD536/K1/K2
HRD535/K1/K2
Main jet
HRA536 - HRD536/K1/K2
HRD535/K1/K2
Pilot screw opening
HRA536 - HRD536/K1/K2
Float level
Gap
IN
Valve clearance
EX
IN
Stem O.D.
EX
Guide I.D. IN/EX
IN
Stem-to-guide clearance
EX
HRD535/K1/K2
Spring free lenght IN/EX
HRA536 - HRD536/K1/K2
Valve seat width IN/EX
Warpage
HRD535/K1/K2
Skirt O.D.
HRA536 - HRD536/K1/K2
Piston-to-cylinder clearance
HRD535/K1/K2
Piston pin bore I.D.
HRA536 - HRD536/K1/K2
HRD535/K1/K2
Piston pin O.D.
HRA536 - HRD536/K1/K2
Top/Second
Thickness
Oil
Side clearance Top/Second/Oil
Top/Second
End gap
Oil
HRD535/K1/K2
Bore I.D.
HRA536 - HRD536/K1/K2
HRD535/K1/K2
Small end I.D.
HRA536 - HRD536/K1/K2
Big end oil clearance
Big end side clearance
HRD535/K1/K2
Crank pin O.D.
HRA536 - HRD536/K1/K2
IN
Cam height
EX
Camshaft journal O.D.
Camshaft holder I.D.
Primary coil resistance
Secondary coil resistance
HRD535/K1/K2
Spark plug resistance
HRA536 - HRD536/K1/K2
Air gap
Brush length
Commutateur Mica depth
Resistance
HRD535/K1/K2 - HRD536
Lining thickness
HRD535 Q /K1 Q /K2 Q - HRA536
Clutch spring HRD535 Q /K1 Q /K2 Q - HRA536
HRD535/K1/K2 - HRD536/K1/K2
Return spring
HRD535 Q /K1 Q /K2 Q - HRA536
STANDARD SERVICE LIMIT
2100 ± 150 rpm
1700 ± 150rpm
+ 0
2900 rpm
- 100
+ 0
3100 rpm
- 100
6.0 - 8.5 kg/cm 2 /600 rpm
5.0 - 8.05 kg/cm 2 /600 rpm
# 55
# 65
1 - ½ turns out
1 - 5/8 turns out
13.7 mm
0.7 - 0.8 mm
0.15 ± 0.02 mm
0.20 ± 0.02 mm
5.480 mm
5.440 mm
5.500 mm
0.020 - 0.044 mm
0.060 - 0.087 mm
30.5 mm
34.0 mm
0.8 mm
-
63.985 mm
67.985 mm
0.015 - 0.050 mm
13.002 mm
18.002 mm
13.000 mm
18.000 mm
1.5 mm
2.5 mm
0.015 - 0.045 mm
0.20 - 0.40 mm
0.15 - 0.35 mm
64.0 mm
68.0 mm
13.005 mm
18.005 mm
0.040 - 0.063 mm
0.1 - 0.7 mm
25.970 mm
29.980 mm
27.70 mm
27.75 mm
13.984 mm
14.0 mm
0.8 - 1.2 Ù
5.9 - 7.1 kÙ
0.2 Ù
4 - 5 k Ù
0.2 - 0.6 mm
11 mm
1.6 mm
3.0 - 4.0 Ù
3.0 mm
-
-
-
-
- 12 -
-
-
-
-
-
-
-
-
5.318 mm
5.275 mm
5.572 mm
0.10 mm
0.13 mm
29.0 mm
32.5 mm
2.0 mm
0.10 mm
63.815 mm
67.845 mm
0.09 mm
13.048 mm
18.048 mm
12.954 mm
17.954 mm
1.37 mm
2.37 mm
0.15 mm
1.0 mm
1.0 mm
64.165 mm
68.165 mm
13.07 mm
18.052 m)
0.12 mm
1.1 mm
25.92 mm
29.92 mm
27.45 mm
27.50 mm
13.916 mm
14.048 mm
-
-
-
-
6 mm
1.1 mm
-
2.0 mm
4.6 mm
35.5 mm
65 mm
55.5 mm