HBM U5 Series Mounting Instructions
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HBM U5 Series Mounting Instructions

Force
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SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com
Mounting Instructions
Force transducer
U5
B 20.U5.10 en
SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com

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  • Page 1 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com Mounting Instructions Force transducer B 20.U5.10 en SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 2 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 3: Table Of Contents

    ........HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 4: Safety Instructions

    Prevailing regulations must be complied with at all times. There must be reference to the remaining dangers connected with force measurement technique. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 5 Meaning: CE mark The CE mark signals a guarantee by the manufacturer that his product meets the requirements of the relevant EC directives (see Declaration of conformity at the end of this Operating Manual). HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 6 Accident prevention Although the specified nominal force in the destructive range is several times the full scale value, the relevant accident prevention regulations from the trade associations must be taken into consideration. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 7: Scope Of Supply

    Order no. 1–Z4/100kN/ZGUW 200 kN: Order no. 1–U2A/10t/ZGUW 500 kN: Order no. 1–Z4/500kN/ZGUW Thrust piece EPO (including strain washer) 100 kN: Order no. 1–EPO3R/20T 200 kN: Order no. 1–EPO3R/20T 500 kN: Order no. 1–EPO3/100T HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 8: Application Information

    The limits for the permissible mechanical thermal and electrical stresses are stated in the Specifications. It is essential that these are taken into consideration in planning the measuring set-up, during installation and finally, during operation. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 9: Structure And Mode Of Operation

    The housing with the integrated measuring spring is completed underneath and on top by an attached cover. No weight must be placed on this cover. It should be protected against mechanical damage. Cover Cover Fig. 3.1 Cover position HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 10: Conditions On Site

    (force shunt). NOTE Foreign bodies must not be allowed to clog the gap beneath the flange surface. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 11: Mechanical Installation

    50mm stranded copper wire (highly flexible earthing cable EEK from the HBM line). The cable is attached by screws both above and below the transducer. This prevents welding current flowing over the transducer and welding the force introduction point.

  • Page 12: General Installation Guidelines

    As mounting accessories for the transducers, HBM supplies U5 standard range knuckle eyes and adapters as accessories. Knuckle eyes are suitable for use during quasi-static loading (10Hz alternating loads). In the case of dynamic loading at a higher frequency, you should use flexible tension bars.

  • Page 13: Installation For Tensile Loading/Compressive Loading

    23 Nominal Screws for transducer mounting M (flange Screws M force (kN) thread) Resistance class 10.9 Resistance class 10.9 8xM12 8 x M12 8xM16 8 x M16 8xM20 8 x M20 HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 14: Installation With Tensile Force Adapter And Knuckle Eye

    5.3.2 Installation with tensile force adapter and knuckle eye If the transducer is to be tensile force loaded, it can be mounted with an adapter (HBM accessory) and a knuckle eye. A centering hole is located on both sides of the transducer.

  • Page 15: Installation With Two Knuckle Eyes

    5.3.3 Installation with two knuckle eyes lock nut (M tensile force adapter lock nut (M bearing plate knuckle eye ZGUW Fig. 5.3 Installation for tensile loading with two knuckle eyes HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 16 Unscrew knuckle eye 1 to 2 turns and align Load eye with nominal load Tighten the lock nut (M CAUTION When locking with the lock nut, under no circumstances let the torque be transmitted through the transducer. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 17: Installation With Compressive Force Adapter

    Screws for transducer mounting M (flange Screws for transducer force (kN) through-hole) mounting M (flange thread) Resistance class Resistance class 10.9 10.9 metric 8xM12 8x1/2” 8xM12 8xM16 8x5/8” 8xM16 8xM20 8x3/4” 8xM20 HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 18: Electrical Connection

    BU (blue) Excitation voltage (+) U GN (green) Sensor circuit (+) GY (grey) Sensor circuit (–) Shield Cable shielding, connected to housing Fig. 6.1: Pin assignment of the U5 with free ends HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 19 Top view Measurement signal (+) Excitation voltage (–) Excitation voltage (+) Measurement signal (–) No function – Sensor circuit (+) Sensor circuit (–) Fig. 6.3: MS male connector pin assignment HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 20: Order Code

    EMC shielding is to be provided in the wiring loom, the shielding again being laid over the full area (see also HBM Greenline Information, document G36.35.0). 6.1 Order code Code Option 1: Measuring range...

  • Page 21: Instructions For Cabling

    1. You can get to the screen through a slit in the cable sheath (see page 18). 2. Lay the screen flat on the housing frame. Attaching to a male connector: Lay the cable shield flat on the connector housing. HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 22: Specifications (Vdi/Vde2638)

    Breaking force > 300 > 250 Static lateral limit force * Per. torque Nominal displacement 0.09 0.11 0.16 Fundamental resonance frequency by reference to a force introduction point on the force-introduction surface HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 23 See order code page 20 to 20m MS connector (male) or See order code page 20 D15 connector or See order code page 20 Binder connector series 723 on the See order code page 20 transducer HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 24: Dimensions Standard Version

    Dimensions Standard Version SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com Cable Ø5.5 up to 20m long min. bending radius R10 on request: cable with free ends cable with MS connector (male) cable with D15 connector or Binder connector (male) series 723 Depth for centering 1.5mm Depth for centering 2.5mm Nominal force Mx usable depth...

  • Page 25: Dimensions Mounting Accessories For Measurement Of Compressive/Tensile Torce

    SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com 8.1 Dimensions mounting accessories for measurement of compressive/tensile torce Tensile force adapter Compressive force adapter Measuring body U5 Measuring body U5 Screw DIN 912 Screw DIN 912 Bearing plate Mounting accessory for measurement of compressive force (compressive force adapter) Nominal force Ball R 100kN...

  • Page 26: Knuckle Eyes/Thrust Piece

    ZGUW Knuckle eye ZGUW for nominal load 200 kN Center bearing ring Nominal Order no. force in knuckle eye wicht ZGUW in kg 0,002 1–U2A/10t/ 65,5 115 148,5 210 M39x2 ZGUW –0,014 HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 27 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com Knuckle eye ZGUW for nominal load 500kN View X Nominal Order no. Weight force in knuckle eye in kg ZGUW +0.003 Z4/500kN/ZGUW 180 175 M72x4 –0.008 Nominal force in kN 500kN HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...

  • Page 28: Declaration Of Conformity

    SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com Declaration of conformity HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 29 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 30 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 31 SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182 E-MAIL:szss20@163.com HBM 29.6.00 SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL:szss20@163.com...
  • Page 32 Modifications reserved. OTTINGER ALDWIN ESSTECHNIK All details describe our products in general HBM Mess- und Systemtechnik GmbH form only. Postfach 10 01 51, D-64201 Darmstadt They are not to be understood as express Im Tiefen See 45, D-64293 Darmstadt warranty and do not constitute any liability Tel.: +49/ 61 51/ 8 03-0;...

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