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Foster EcoPro G2 Series Original Service Manual
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Foster EcoPro G2 Series Original Service Manual

Cabinet & counter. reduced width counter
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EcoPro G2 Range
Cabinet & Counter Models
FD1-11 & FD1-14 Controller
Reduced Width Counter Models
FD2-10 Controller & LCD5S Display
English
ISO 9001
Version 3
ISO 14001
By Appointment to
Her Majesty Queen Elizabeth II
Suppliers of Commercial Refrigeration
Foster Refrigerator, King's Lynn
A Division of ITW Ltd
Foster Refrigerator,
Oldmedow Road,
King's Lynn,
Norfolk, PE30 4JU
United Kingdom

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Summary of Contents for Foster EcoPro G2 Series

  • Page 1 By Appointment to Her Majesty Queen Elizabeth II Suppliers of Commercial Refrigeration EcoPro G2 Range Foster Refrigerator, King’s Lynn Cabinet & Counter Models FD1-11 & FD1-14 Controller Reduced Width Counter Models FD2-10 Controller & LCD5S Display English A Division of ITW Ltd...
  • Page 2 Contents Page Manual Information & Health & Safety Notes Environmental Management Policy Disposal Requirements & Electrical Safety EcoPro G2 Cabinet Description Display Icons & Switches Start up, Standby, User Adjustments Temperature Sensitivity, Key Security, Light Function, Downloading, Defrost Function & Reduced Energy Control.

  • Page 3: Environmental Management Policy

    Environmental Management Policy Product Support and Installation Contractors. Foster Refrigerator recognises that its activities, products and services can have an adverse impact upon the environment. The organisation is committed to implementing systems and controls to manage, reduce and eliminate its adverse environmental impacts wherever possible, and has formulated an Environmental Policy outlining our core aims.
  • Page 4 For all Reduced Width Counters please see controller information on page 13. Cabinets & Counters with FD1-11 and FD1-14 Controller Start-Up and Operation Initial Set Up After unpacking clean and allow the cabinet to stand for 2 hours before turning on. Ensure the cabinet is situated where neither hot nor cold air sources will affect its performance.
  • Page 5 Standby Pressing this switch for 3 seconds will turn the unit on (the switch backlight is static and the display shows the operating temperature) or put into standby (the switch backlight pulses slowly on & off). As the operating temperature has been pre-set no adjustments are required. Allow the cabinet to reach its normal/ set operating temperature before loading.
  • Page 6 Defrost All Foster G2 cabinets are fitted with a fully automatic defrost system to ensure that the evaporator coil remains free from ice during normal use. Melt-water is evaporated using either the heat from the refrigeration system or a separate electric heater (dependent upon model and configuration).
  • Page 7 FD1-11 and FD1-14 Controller Connection Drawing FD1-11 and FD1-14 Technical Data Measurement Range Power Supply -50…120°C, -55…240°F FD1-11 -50 / -9.9…19.9 / 80°C (NTC 10K Only) 230Vac±10%, 50/60Hz, Operating 3.2W, Standby 0.9W Measurement Accuracy Relay Output <0.5°C within the measurement range Compressor - 16(8) A 240Vac Defrost - 16(4) A 240Vac CE (Reference norms)
  • Page 8 EcoPro G2 FD1-11 & FD1-14 Controller Default Parameter Values Range Description -50 … SH Minimum limit for ‘SP’ setting °C SL … 90° Maximum limit for ‘SP’ setting °C SL … SH Temperature set point to be achieved °C RF – HE Refrigeration or Heating control mode Flag 1 …...
  • Page 9 Defrost Pressure Reduction. At the end of a defrost, 0 … 20sec time compressor continues running after hot gas FD1-14 solenoid valve shuts. Only 0 … 30min Drain down period Defrost display mode: Real (actual) air temperature Last temperature display before start of defrost Func.
  • Page 10 Low temperature differential (With ‘LD’ = ‘0’ the low -9.9 … 0° °K temperature alarm is excluded) High temperature differential (With ‘HD’ = ‘0’ the low 0 … 9.9° °K temperature alarm is excluded). Alarm Probe: Air temperature probe used for alarm detection Evaporator temperature probe used for alarm detection Func.
  • Page 11 1 … 90min Minimum ‘non activity’ time for reduced energy mode Maximum temperature ‘addition’ for reduced energy 1 … 10° °C mode Reduced energy mode temperature set point – 1 … 50° differential above ‘SP’ (refrigerating) below ‘SP’ °K (heating). 1 …...
  • Page 12 Configurable digital input operation: Digital input not activated Door switch input Alarm (‘AL’ displayed) when contact opens. Func. Alarm (‘AL’ displayed) when contact closes. High pressure switch input (normally closed/ alarm when open). Operates reduced energy mode when contact closes. Allows for 3rd temperature probe function.
  • Page 13 Relay 3 operation: Output disabled (always off). Control of evaporator fan. Control of defrost heater/device (activated when ‘DY’ = ‘EL’ or ‘GS’), Output enabled for light control. Func. Contacts open/close with ‘Standby’/’on’ mode (‘SB’ = ‘1’) Contacts open when an alarm condition occurs Contacts close when an alarm condition occurs (Relay contacts open when in standby mode).
  • Page 14 Reduced Width Counters with FD2-10 Controller and LCD5-S Display Start-Up and Operation After unpacking, clean and allow the cabinet to stand for 2 hours before turning on. For units that have been delivered outside the UK, please remove the compressor strap as instructed on the front of the unit, before connecting the unit to the mains supply.

  • Page 15: Start Sequence

    Service User Icons Symbol Reason Button Instant probe 1 temperature Minimum probe 1 temperature recorded Instant probe 2 temperature* Compressor working weeks ** Instant probe 3 temperature* Condenser high pressure alarm Maximum probe 1 temperature Keypad state lock recorded * Displayed only if enabled (see configuration parameters) ** Displayed only if ACC>...

  • Page 16: User Adjustments

    Access the menu and information Press and immediately release the button. > Using the and or buttons select the data you wish to display > Press the button to display the current value. > To exit press the button or wait 10 seconds. >...
  • Page 17 FD2-10 Technical Data Measurement Range Power Supply -50…120°C, -55…240°F 230Vac±10%, -50 / -9.9…19.9 / 80°C (NTC 10K Only) 50/60Hz Measurement Accuracy Relay Output Max Load (230Vac) <0.5°C within the measurement range Compressor - 16(8) A 240Vac Operating Conditions Defrost - 16(4) A 240Vac -10…+50°C, 15%…80%r.H Evap.
  • Page 18 Defrost Start Mode: Defrost function is disabled Regular time defrost Defrost time elapses only in condition of frost accumulation 0 ... 99 Hours Time interval between defrosts Defrost Timer Clock Following mains interruption, timer resumes count Following mains interruption, timer restarts from zero Defrost end temperature -50 ...
  • Page 19 Timed fan run following FT2 0 ... 30 Min (With FT3 = 0 and FT2 >0 the fans remain off all the time Alarm Threshold Configuration: All temperature alarms are inhibited The value set in ALA and AHA represent actual alarm set points The values set in ALR and AHR are alarm differentials which relate to SP and SP + HYS -50 ...
  • Page 20 Standby Button Operation: Standby button enabled Standby button disabled Door Switch Operation (switch made when door closed): Door switch enabled Door switch disabled Configuration Digital Input Operation: Digital input 2 not activated High pressure alarm when contact opens IISM ‘Mode 2’ parameters active when contact closes Defrost initiated when contact closes Second door switch function (operated ‘in series’...
  • Page 21 Cleaning and Maintenance mportant: Before cleaning, the unit should be put into standby and then the power supply should be turned off at the mains. Please do not plug or unplug the unit with wet hands. Only when cleaning has been completed and the unit is dry should the cabinet be turned back on at the mains.
  • Page 22 All gaskets should be inspected on a regular basis and replaced if damaged. To clean, wipe with a warm damp > soapy cloth followed by a clean damp cloth. Finally thoroughly dry. Shelves and their supports can be removed for cleaning. The shelves are dishwasher safe; however the >...
  • Page 26 Individual Customer Specific EcoPro G2 Cabinets with FD1-11/FD1/14 Parameters Para Vers -1.5...
  • Page 27 Yellow highlighted parameters show a difference from the default set parameter. Grey parameters are only visible if other parameters are set to allow them to be visible. Purple highlight denotes an FD1-14 only parameter. This will not be seen on FD1-11 controlled units. FD1-14 Revision 04 02.12.15...
  • Page 28 Individual EcoPro G2 Counters with FD1-11/FD1/14 Parameters EP1/2G, EP1/2H, EP1/3G EP1/3H, & FD1-11 EP1/2L, EP1/3HP, EP1/2HR, EP1/2LR, EP1/2M, EP1/2MR, EP1/4G & 14 EP1/3L, EP1/4H, EP1/3HR EP1/3LR EP1/3M EP1/3MR (High Default Para EP1/4L EP2/2H EP1/2P, & & & & Temp/ Values &...
  • Page 29 Yellow highlighted parameters show a difference from the default set parameter. Grey parameters are only visible if other parameters are set to allow them to be visible. Purple highlight denotes an FD1-14 only parameter. This will not be seen on FD1-11 controlled units. FD1-14 Revision 04 02.12.15...
  • Page 30 Individual EcoPro G2 Reduced Width Counters & EP700VT with FD2-10 Controller Parameters EP1/2HRW & Remote EP1/2LRW Remote FD2-10 Para EP1/3HRW & Remote EP1/3LRW Remote EP700VT Default EP1/4HRW Remote EP1/4LRW Remote Value Version 2°C 2°C 2°C 2°C Only visible with ATM = Only visible with ATM =...
  • Page 31 IISM IISL IISH Only visible IISP when IISM is IIHY changed from IIFC IIDF IISM Shows only if T2 is enabled Yellow highlighted parameters show a difference from the default set parameter. Grey parameters are only visible if other parameters are set to allow them to be visible. FD2-10 Parameter Revision 25 19.01.15...

  • Page 48: Troubleshooting

    Troubleshooting Problem Possible Cause Solution Audible & Visual Alarms/ Warn- Cancel audible alarm and > ings investigate cause. Low temperature alarm > Cancel audible alarm and > High temperature alarm > investigate cause. Check and replace the air probe T1 Air probe failure >...
  • Page 49 The temperature is too cold Set to warmer position and check > Controller is set at a very cold > if the compressor stops according position to controllers operating range. Check the insulation of the > Controller does not disconnect >...
  • Page 50 Re-arrange product to allow for > proper air flow. Make sure there is Blocking air flow > at least four inches of clearance from evaporator. Fuse blown or circuit breaker Replace fuse or reset circuit > > tripped breaker. Electrical Shocks Wires or electrical components Check for appropriate insulation >...
  • Page 51 Ensure gaskets are snapped in > completely. Remove gasket and Door gasket(s) not sealing > wash with soap and water. Check properly condition of gasket & replace if necessary. Clean condenser coil > Dirty condenser coil > Unplug unit and allow coil to >...
  • Page 52 Page Left Blank Intentionally...
  • Page 53 Page Left Blank Intentionally...
  • Page 54 UK Head Office Foster Refrigerator Oldmedow Road Kings Lynn Norfolk PE30 4JU a Division of ITW (UK) Ltd Tel: +44 (0)843 216 8833 Fax: +44 (0)843 216 4707 Email: support@foster-uk.com Website: www.fosterrefrigerator.co.uk G2FD111/FD114/FD210/01/16/GB...

This manual is also suitable for:

Fd1-11Fd1-14Fd2-10Lcd5s