Siemens VersiCharge Ultra 175 Site Installation Manual
175 kw fast charger
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Also See for VersiCharge Ultra 175:
- Installation manual (21 pages) ,
- Maintenance manual (12 pages)
Related Manuals for Siemens VersiCharge Ultra 175
Summary of Contents for Siemens VersiCharge Ultra 175
- Page 1 Front Back Site Installation Manual VersiCharge Ultra 175 ™ 175 kW Fast Charger usa.siemens.com/versicharge...
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Page 2: Table Of Contents
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Table of Contents 1 Overview 4.3 Earthworks 1.1 Purpose of this document 4.4 HPC equipment storage recommendations and conditions 1.2 Disclaimer and warranty 4.5 High power electrical connections 1.3 Acronyms and abbreviations 4.6 Isolated power unit installation... -
Page 3: Overview
Siemens has supplied its products. Siemens encourages all owners of its products to consult a qualified engineering firm to provide independent advice on the methodologies set out in this manual and site design... -
Page 4: Specifications
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Specifications Unit Specifications LV Distribution Board • 185kVA Output per charger • 400V/300A 50Hz, 480V/250A 60Hz, 600V/200A 60Hz • UL listed circuit breakers with optional under-voltage relay • Maximum available fault current of 18kA (current limiting fuses or current limiting circuit breakers may be required to maintain limit of 18kA) •... -
Page 5: Important Safety Instructions
To reduce the risk of fire, connect only to a circuit provided with 320 amperes maximum branch circuit overcurrent The installation must be conducted by a Siemens Certified protection in accordance with the National Electrical Code, technician who has completed Siemens’ installation training ANSI/NFPA 70. -
Page 6: Grounding Instructions
For more information refer to the following datasheet: Danger due to inadequate ground conductor connection. • Siemens VersiCharge Ultra 175 Datasheet (covers UU and PU) This can result in serious injury and damage to property. Note: IPU ratings are region dependent, ensure you •... -
Page 7: Usage Limitations
• Siemens VersiCharge Ultra 175 Piping and Cabling • Siemens VersiCharge Ultra 175 Installation Manual • Siemens VersiCharge Ultra 175 Maintenance Manual • Siemens VersiCharge Ultra 175 Datasheet (covers UU and PU) • Siemens VersiCharge Ultra 175 System Installation Checklist... -
Page 8: Site Plan
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Site plan Block diagram Figure 1: Single charger block diagram... -
Page 9: Layout
Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger Layout Figure 2: Site electrical layout... -
Page 10: Resources
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Resources Tools and consumables 3.1.1 Tools • Network Termination Equipment • Electric Hydraulic Cable Lug Terminator • 100m hook-up wire • 4 x 1 Tonne (minimum) rated Lifting Straps. •... -
Page 11: Heavy Equipment
Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger 3.2 Heavy equipment • Crane – with 7m reach, 1T lift capacity • Forklift • Temporary weather shelter Torques utilised during installation Equipment Thread code Position Torque (Nm) Hatch cover... -
Page 12: Installation
IPU locally isolates via the input contactor in each of these events. Refer to Siemens VersiCharge Ultra 175 Piping and Cabling. Site electrical design must be carried out and approved by a Earthworks suitably qualified professional. Prior to commissioning, the... -
Page 13: High Power Electrical Connections
Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger 4.5 High power electrical connections It is critical that the high-power electrical connections are done correctly to ensure safe, compliant, and warranted performance of the charging equipment. SAFETY WARNING! Only trained and competent electricians are authorized to perform this work. -
Page 14: Isolated Power Unit Installation
• Siemens VersiCharge Ultra 175 Cable Entry Diagram tines, and additional maneuvering space. Note: A mounting stencil may be supplied by Siemens at customer request. All lengths in the below figures are specified in millimeters. - Page 15 Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger Figure 6: IPU Cable Entry Diagram After the foundation is prepared: Ensure that all cables are pulled and labeled correctly Cut the mounting rods down to 50mm above the according to the cabling plan.
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Page 16: Unbox And Install The Ipu
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual 4.6.3 Unbox and install the IPU 4.6.4 Terminate the IPU unit DC link Locate the IPU box that is specially marked and contains SAFETY WARNING! the set of lifting eyes and straps. -
Page 17: Terminate The Ipu Ac Link
Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger 4.6.5 Terminate the IPU AC link 4.6.6 Terminate Earthing electrodes Identify the AC input cables. CAUTION! Note: These are contained within conduit A, as shown in VersiCharge 175 kW Fast Charger Piping and Cabling. - Page 18 VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Strip, bootlace (only if stranded wire, skip bootlace if solid core), and insert the wires into the field wiring terminals as follows: Terminal Wire • User Unit 230 VAC Neutral •...
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Page 19: User Unit Installation
/ cable location guidance. For further details, please refer to VersiCharge 175 kW Fast Charger User Unit Installation Manual. Note: A mounting stencil may be supplied by Siemens at customer request. Figure 14: User Unit Baseplate Dimensions... -
Page 20: Unboxing And Craning
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual Ensure that all cables are pulled and labelled correctly. Attach lifting straps to the crane. Note: ensure the cables are cut with enough length Slowly lift the user unit until clear of the ground. -
Page 21: Terminate Earthing Electrode
Site Installation Manual | VersiCharge Ultra 175™ kW Fast Charger 4.7.3 Terminate Earthing electrode 4.7.5 Terminate DC input cables Identify and individually feed each DC power cable WARNING! through its respective gland then measure, cut, and terminate with an M10 lug. -
Page 22: Terminate Single-Phase Cable
VersiCharge Ultra 175™ kW Fast Charger | Site Installation Manual 4.7.7 Terminate single-phase cable Feed the single-phase cable through the gland. Note: When terminating the 3-core cable, do not terminate the Earth to common chassis Earth terminal. This core will be used for the IMI reference point. -
Page 23: Site Installation Handover
Finalize any waste pick up, cleaning operations, and tidy up the site. Earth Send the full report to Siemens and all other parties involved via VersiCharge 175 kW Fast Charger System Installation Checklist and the pictures to support the signed checklist. -
Page 24: Revision Record
Actual results are dependent on variable conditions. Accordingly, Siemens does not make representations, warranties, or assurances as to the accuracy, currency or completeness of the content contained herein. If requested, we will provide specific technical data or specifications with respect to any customer’s particular applications.