Gema OptiCenter OC09 Operating Instructions And Spare Parts List
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Gema OptiCenter OC09 Operating Instructions And Spare Parts List

Powder management system
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Rev. 00
1017 579
Operating instructions and Spare parts list
Powder management
system
OptiCenter OC09
Translation of the original operating instructions

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Summary of Contents for Gema OptiCenter OC09

  • Page 1 Rev. 00 1017 579 Operating instructions and Spare parts list Powder management system OptiCenter OC09 Translation of the original operating instructions...
  • Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.

  • Page 3: Table Of Contents

    Level sensors kit** (OptiHopper) ............. 21 Cleaning hose ..................22 OptiFeed kit** ................... 22 Powder bag cone ..................22 Vibrating trolley** ..................23 Powder hopper** ..................23 Ultrasonic sieve system US07-1** ............24 Table of contents  3 OptiCenter OC09...
  • Page 4 Basic information ..................55 Inserting the SD card .................... 56 Inserting SD card ..................56 Removing SD card .................. 56 Parameter description ..................56 Operation Operation ......................59 Starting the OptiCenter ..................59 4  Table of contents OptiCenter OC09...
  • Page 5 Introduction ......................89 Requirements on personnel carrying out the work ........89 Disposal regulations ................. 89 Materials ....................89 Disassembly of component groups ............... 89 Spare parts list Ordering spare parts ..................... 91 Table of contents  5 OptiCenter OC09...
  • Page 6 Rev. 00 02/21 OptiCenter OC09 ....................92 Cone trolley ......................93 Fluidizing/suction unit ................... 94 OptiHopper – complete ..................95 OptiHopper – Fluidization plate ................96 OptiCenter – Pneumatics ..................97 Main air supply...................... 98 OptiHopper – pneumatic distributor ..............99 OptiHopper –...

  • Page 7: About These Instructions

    General information This operating manual contains all important information which you require for the working with the OptiCenter OC09. It will safely guide you through the start-up process and give you references and tips for the optimal use when working with your powder coating system.

  • Page 8: Structure Of Safety Notes

    Possible consequences of the danger ► Prevention of the danger Software version This document describes the operation of the product OptiCenter OC09 with software version starting from 1.2.40 xxxx. See chapter "Checking the software version" on page 51. 8  About these instructions...

  • Page 9: Presentation Of The Contents

    Presentation of the contents Figure references in the text Figure references are used as cross references in the descriptive text. Example: "The high voltage (H) created in the gun cascade is guided through the center electrode." About these instructions  9 OptiCenter OC09...
  • Page 10 Rev. 00 02/21 10  About these instructions OptiCenter OC09...

  • Page 11: Safety

    If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted.

  • Page 12: Product Specific Security Regulations

    – It must be ensured, that all components are earthed according to the local regulations before start-up. For further security information, see the more detailed Gema safety regulations! WARNING Working without instructions Working without instructions or with individual pages from the instructions may result in damage to property and personal injury if relevant safety information is not observed.

  • Page 13: Transport

    Requirements on personnel carrying out the work Use only technical personnel who are trained in operating the respective equipment (e.g. a crane). If there are any uncertainties, please contact Gema Switzerland GmbH. Packing material Not necessary for the internal transport. For external transport: Transport Data concerning goods to be transported –...

  • Page 14: Mode Of Transportation

    The OptiCenter must not be placed fully in the horizontal position, since it is not designed for this purpose. ► In case of doubt contact Gema Switzerland GmbH! Loading, transferring the load, unloading Suitable lifting equipment is to be used for all procedures.

  • Page 15: Product Description

    The powder management center is designed for easy and clean handling of the coating powder and is operated via a touch panel. The center will only operate in combination with Gema powder conveyors, which are designed to convey coating powder to the spray guns.

  • Page 16: Field Of Application

    Fresh powder directly from the (original) powder box – Powder directly from the large-volume powder container (60 or 100 liters) – Fresh powder from a Gema fresh powder system – Powder level monitoring by level sensor(s) Cleaning – Automatic internal cleaning of suction tubes, powder conveyors, powder hoses and guns –...

  • Page 17: Technical Data

    Rev. 00 02/21 Technical Data Electrical data OptiCenter OC09 Connected load 230 V+E+N Frequency 50/60 Hz Protection type IP54 Approvals II 3 D Pneumatic data OptiCenter OC09 Inlet pressure min. 6.5 bar Water vapor content of max. 1.3 g/m³ compressed air Oil content of compressed air max.

  • Page 18: Dimensions

    Rev. 00 02/21 Dimensions OptiCenter OC09 24 guns Area* 1900 x 1700 (width x depth) (mm) 2100 (2250 - OptiFeed Overall height (mm) connection) Weight (kg) OptiCenter base weight loaded* with electrostatic and system control Sound pressure level OptiCenter OC09...

  • Page 19: Design And Function

    Emergency stop button Gun and axes control units OptiHopper fluidizing OptiFlow injectors OptiHopper Suction unit (not shown) Powder bag fixation Touch Panel All necessary operating procedures are activated by the Touch Panel. Fig. 5: Product description  19 OptiCenter OC09...

  • Page 20: Compressed Air Indicators

    Rev. 00 02/21 Compressed air indicators fig. 6: Gema default values after installation 0.5 bar 30Q1 AirMover (normal operation) 3 bar OptiHopper fluidizing air 30Q3 2 bar 33Q2 Powder hopper fluidizing air 2 bar 33Q1 Fluid/suction unit fluidizing air OptiHopper The OptiHopper provides the following features: –...

  • Page 21: Suction Unit

    8 Level sensors kit** (OptiHopper) The kit provides the following features: – Two level sensors for monitoring the levels ("full" and "low") – The sensors are cleaned with compressed air pulses fig. 9 Product description  21 OptiCenter OC09...

  • Page 22: Cleaning Hose

    11 Powder bag cone – Capacity up to 25 kg – Can be swiveled for easy powder emptying – Fluidizing/suction lance – Fresh powder pump connection – Recovery powder pump connection Fig. 12 22  Product description OptiCenter OC09...

  • Page 23: Vibrating Trolley

    Suitable for metallic powders – Level sensor optionally available When using the powder hopper, the venting hose must be connected to the connector , and the ball valve (10) must be open during the entire operation. Product description  23 OptiCenter OC09...

  • Page 24: Ultrasonic Sieve System Us07-1

    (see separate operating instructions). It is exclusively used above the OptiHopper powder hopper. The sieve is configured via the Touch Panel. fig. 16: For additional information, please see the operating instructions of the sieve machine! 24  Product description OptiCenter OC09...

  • Page 25: Displacer

    Not included in the cleaning procedure of the OptiCenter – For manual, simple coating tasks Fig. 18 Level sensor** – For level detection in the powder bag cone or in the powder hopper – Height adjustable – Fluidized in the measuring range Product description  25 OptiCenter OC09...

  • Page 26: Principle Of Operation

    (5). The after filter separates the powder into a waste container (6), which is positioned directly under the filter elements and is very easy to empty. The cleaned air then exits the filter and is fed directly back into the workshop environment. 26  Product description OptiCenter OC09...

  • Page 27: Touch Panel / Operating Panel

    Storage of operating data on SD cards – Data exchange with higher-level plant controls (option) – 7.0" display with symbol elements – TFT color screen with touch screen function – CAN bus technology – Multilingual version Touch panel / operating panel  27 OptiCenter OC09...

  • Page 28: Technical Data

    Resolution 1024 x 600 pixels (WXGA) ≈ 16.7 million (color depth 24 Bit) Number of colors Display surface 154 x 90 mm Operation Multifinger touch Front screen Anti reflex coated, scratch-proof 28  Touch panel / operating panel OptiCenter OC09...

  • Page 29: Connections

    The rating place contains the following information: – Type designation – Version – Required power supply – Serial no. – Arrangement of interfaces and operating elements Fig. 21: Rating plate Touch panel / operating panel  29 OptiCenter OC09...

  • Page 30: Design And Function

    Acquisition of the actuation of the operating elements shown on the display. Operated by touch using fingers. Slot for SD card SD card slot Exits the visualization program CTRL button 30  Touch panel / operating panel OptiCenter OC09...

  • Page 31: Connections And Interfaces

    RS-485, not galvanically isolated, SUB-D COM2 connector 9-pin CAN1, not galvanically isolated, SUB-D connector 9-pin MSTB plug connector, 3-pin Power supply SDSC or SDHC according to SDA SD card slot specification 2.0 Touch panel / operating panel  31 OptiCenter OC09...

  • Page 32: Symbols

    The function keys are distributed on the user interface. Cleaning operation Coating operation mode OptiCenter OFF Main menu (Press and hold 2 seconds) US sieve ON/OFF Vibrator ON/OFF Extraction system Gun hose rinsing ON/OFF Confirm error Manual coating messages 32  Touch panel / operating panel OptiCenter OC09...

  • Page 33: Meaning Of The Colors

    (in direction to hoses (in direction to the guns) the pumps) Fluidizing the OptiHopper Meaning of the colors Gray background = present, but not active Orange background = active state Touch panel / operating panel  33 OptiCenter OC09...

  • Page 34: Operating Modes

    If highest coating quality is required Cleaning/color change operating mode This operating mode allows the user to select Intensive cleaning, Quick cleaning or User-defined cleaning in the first cleaning menu. In 34  Touch panel / operating panel OptiCenter OC09...

  • Page 35: Configuration

    Access is only possible after entering the appropriate password. Certain functions are available depending on the user level, which is defined in advance. The software has 5 user levels as standard predefined by Gema: – User level 0 (admin) –...

  • Page 36: Functions Available At User Level

    The panel can be used without any  – – – – limitation   – – – Level for trained Gema personnel  – – – – Configuration possible    – – Plant parameters can be modified If no user is logged on to the panel, –...
  • Page 37 Cancel Login status: User logged in User logged out Login procedure Press the Select key Fig. 26: Login – Main page (not logged in) The screen switches to the next page: Touch panel / operating panel  37 OptiCenter OC09...
  • Page 38 Alternatively, the user can enter their own name directly by pressing the User key Fig. 28: Login – User input Enter user name and confirm by pressing RET Press the Password key 38  Touch panel / operating panel OptiCenter OC09...
  • Page 39 Rev. 00 02/21 Fig. 29: Login – Password input Enter password and confirm by pressing RET Fig. 30: Press the key. – The following screen is displayed: Fig. 31: Touch panel / operating panel  39 OptiCenter OC09...

  • Page 40: Log-Out

    – See chapter "Functions available at user level" on page 36. Create user Press the The following page is displayed: Fig. 32: Press the – The following page is displayed: 40  Touch panel / operating panel OptiCenter OC09...
  • Page 41 The following page is displayed: Fig. 34: Press the “User” key – A keyboard opens to enter the name of the new user. Fig. 35: Enter user name Press the RET key to confirm Touch panel / operating panel  41 OptiCenter OC09...
  • Page 42 10. Enter password 11. Press the RET key to confirm 12. Press the “Confirm password” key – A keyboard opens and the password for the new user must be entered again. 42  Touch panel / operating panel OptiCenter OC09...
  • Page 43 Delete users In the Settings menu, press the – The following page is displayed: Fig. 39: Press the “User” key – A keyboard opens to enter the user name to be deleted. Touch panel / operating panel  43 OptiCenter OC09...
  • Page 44 A corresponding dialog opens. Fig. 41: Select the user to be deleted using the arrow keys (<<, <, >, >>). Press the RET key to confirm Press the – The following page is displayed: 44  Touch panel / operating panel OptiCenter OC09...
  • Page 45 Change user password In the Settings menu, press the The following page is displayed: Fig. 43: Press the “Password” key – A keyboard opens to enter the last password used. Fig. 44: Touch panel / operating panel  45 OptiCenter OC09...
  • Page 46 10. Press the Search users This function is used to display all created and active users. Press the The following page is displayed: Fig. 45: Press the – The following page is displayed: 46  Touch panel / operating panel OptiCenter OC09...
  • Page 47 The user language is part of the user profile and can be changed to one of the pre-installed languages if required. The selected language is loaded each time you log in. Press the The following page is displayed: Touch panel / operating panel  47 OptiCenter OC09...
  • Page 48 Rev. 00 02/21 Fig. 48: Press the – The following page is displayed: Fig. 49: Press the LANGUAGE key – The following page is displayed: Fig. 50: Select desired language 48  Touch panel / operating panel OptiCenter OC09...

  • Page 49: Diagnostic

    Diagnostic Press the The following page is displayed: Fig. 51: Press the The following page is displayed: Fig. 52: Inputs ► Press the The following page is displayed: Touch panel / operating panel  49 OptiCenter OC09...

  • Page 50: Operating Data

    Total productive time in operating mode Mode paint waste Coating without recovery (waste) Total productive time in operating mode Cleaning mode Cleaning Number of color changes Number of color changes 50  Touch panel / operating panel OptiCenter OC09...

  • Page 51: Checking The Software Version

    Rev. 00 02/21 Checking the software version Push the button Push the button Push the button – The following page with the actual software version is displayed: Touch panel / operating panel  51 OptiCenter OC09...
  • Page 52 Rev. 00 02/21 52  Touch panel / operating panel OptiCenter OC09...

  • Page 53: Assembly / Connection

    ► Ground all OptiCenter metal parts in accordance with general local regulations. ► Check grounding regularly. A corresponding connection point at the rear of the OptiCenter is reserved for the potential equalization. Assembly / Connection  53 OptiCenter OC09...

  • Page 54: Compressed Air Supply

    In order to ensure correct operation, the main pressure regulator must be set to a pressure of 6 bar. Fig. 56: Compressed air supply The other pressure regulators of the system are preset at the factory according to the pneumatic diagram. 54  Assembly / Connection OptiCenter OC09...

  • Page 55: Start-Up

    At the suction point, a homogeneous fluidization must be ensured, so that no air ducts (craters) can be formed – The connecting hose between the AirMover and the booth should be as short as possible. An additional AirMover must be installed from 7 Start-up  55 OptiCenter OC09...

  • Page 56: Inserting The Sd Card

    Depending on the access level of the user logged in, parameters can be edited or only displayed. Some parameters are reserved exclusively for Gema Service. Depending on the selection of options, additional parameters are displayed and hidden. 56  Start-up OptiCenter OC09...
  • Page 57 3440 is reached again. Supervision Fresh powder If in automatic mode the powder level set in 0.3-5.0 min 3461 demand parameter 3440 is not reached after the set time has elapsed, an error message is triggered. Start-up  57 OptiCenter OC09...
  • Page 58 (overfill protection) and an error message is triggered. Extend sieve 15-60 s 3471 Level sensor cleaning off 10-30 s 3481 Level sensor cleaning on 0.3-3.0 s 3482 58  Start-up OptiCenter OC09...

  • Page 59: Operation

    The user does not have to be logged in to operate the OptiCenter with its basic functions. – More about the login procedure see chapter "Login" on page 36. After logging in, the following functions are available to the user: – Configuration – Diagnostics – Settings Operation  59 OptiCenter OC09...

  • Page 60: Filling The Optihopper

    The optional displacer can be used for processing small quantities of powder (less than 11 kg). see chapter "Displacer**" on page 25. Coating With powder recovery (spray) Without powder recovery (spray to waste) Reposition the recovery hose (connection on the back of the OptiCenter housing) 60  Operation OptiCenter OC09...
  • Page 61 The US sieve can become clogged if it has not been configured in the configuration menu and is still inserted in the OptiHopper (operation without or with insufficient sieving capacity). ► Set US sieve parameters correctly Operation  61 OptiCenter OC09...

  • Page 62: Screen Selection

    Only previously configured mesh sizes are displayed, however. – See chapter "Parameter description" on page 56. The selected mesh size remains active until the system is switched on again. Manual coating 62  Operation OptiCenter OC09...

  • Page 63: Delay Fresh Powder Demand

    Delay fresh powder demand In coating mode with powder recovery (spray), fresh powder is also fed into the OptiHopper after the set time has elapsed in addition to the recovery powder until the powder level is reached again. Operation  63 OptiCenter OC09...

  • Page 64: Working Interruptions Or Coating Breaks

    Check if all the workpieces have been coated Press the key for 2 seconds – The Coating menu is closed and switches back to the main menu – The level control is switched off – The vibrator switches off 64  Operation OptiCenter OC09...

  • Page 65: Replace Powder Bag

    Replace powder bag Check visually the powder level in the bag cone Hold the full powder bag ready Switch this on if it is has not been switched on already Operation  65 OptiCenter OC09...

  • Page 66: Color Change

    Fill the cleaned OptiHopper with new color – See chapter "Filling the OptiHopper" on page 60. Select the desired operating mode If an error message is displayed, correct the error and acknowledge the error message so that the coating process continues. 66  Operation OptiCenter OC09...

  • Page 67: Maintenance / Repairs

    The parts to be replaced during maintenance work are available as spare parts. For further information, see chapter "Spare parts list". General information The product is designed to require a minimum of maintenance. Maintenance / Repairs  67 OptiCenter OC09...

  • Page 68: Opticenter Maintenance

    During operation of the machine pay attention to unusual noises. Stop the machine immediately if an unusual noise can be heard. Check the components at the noise source. If no clear cause can be found, contact Gema customer service. Wearing parts Wearing parts replaced during maintenance can be individually purchased (refer to spare parts list).

  • Page 69: Cleaning

    Damage to the sieve mesh tension When using an ultrasonic sieve**, the sieve mesh tension is damaged during cleaning! ► The OptiHopper must only be cleaned with the cover on WITHOUT a US sieve. Maintenance / Repairs  69 OptiCenter OC09...

  • Page 70: Cleaning Steps

    In cleaning mode, press the Adjust cleaning time(s) Cleaning procedure End the coating procedure To exit Coating mode, press and hold the key for 2 seconds. The following menu appears on the display: 70  Maintenance / Repairs OptiCenter OC09...
  • Page 71 Rev. 00 02/21 Select the desired cleaning mode – Exhaust air starts automatically Remove and clean all powder-contacting components (see example below): Maintenance / Repairs  71 OptiCenter OC09...
  • Page 72 – Variant 3: in the optional powder hopper – Variant 4: in the optional powder cone (bag) For variants 2, 3 and 4, the recovery hose must be replugged before starting. Option Destination 72  Maintenance / Repairs OptiCenter OC09...
  • Page 73 The key can be pressed once again if necessary. This is a sign that the next cleaning phase needs to be activated. 18. Move recovery hose to cleaning position (RP) Maintenance / Repairs  73 OptiCenter OC09...
  • Page 74 ► Switch on the exhaust air ► Wear appropriate protective equipment. 24. Remove the plug from the OptiHopper 74  Maintenance / Repairs OptiCenter OC09...
  • Page 75 27. Also clean the fluidizing plate so that there is only a small amount of powder on the surface. 28. Press the – The powder hoses are cleaned and the residual is transported to the booth – Suction channels in the OptiHopper are rinsed Maintenance / Repairs  75 OptiCenter OC09...
  • Page 76 Put the plug back in position Place the cover components in position Booth cleaning can now be started: Activate the corresponding command on the MagicControl control unit 76  Maintenance / Repairs OptiCenter OC09...

  • Page 77: Cleaning The Recovery System

    If a new color is to be used: See chapter "Color change" on page 66. OTHERWISE To switch the OptiCenter to stand-by mode, press and hold the key for 2 seconds. 10. Store the powder properly Maintenance / Repairs  77 OptiCenter OC09...

  • Page 78: Cleaning And Maintenance Of The Operating Panel

    Periodic checks The periodic checks include examining all connecting cables and hoses. The corresponding parts should be replaced immediately if any damage to cables or hoses is discovered. All plugs must be properly tightened. 78  Maintenance / Repairs OptiCenter OC09...

  • Page 79: Repair Work

    Repair work In the event of malfunctions or faults, the product must be checked and repaired by an authorized Gema service workshop. The repairs must only be performed by an authorized specialist. Improper tampering can result in serious danger for user and equipment.
  • Page 80 Rev. 00 02/21 80  Maintenance / Repairs OptiCenter OC09...

  • Page 81: Fault Clearance

    Optional compressed air pulse Check function at cleaning does not work corresponding output (see also “Pneumatic diagram”), replace if necessary Optional level sensor defective Replace Cable defective Replace Fault clearance  81 OptiCenter OC09...
  • Page 82 – Defective or dirty Corresponding valve in the Check function at Powder residues in the fresh valve pool defective or dirty corresponding output (see also powder pump after cleaning “Pneumatic diagram”), replace if necessary 82  Fault clearance OptiCenter OC09...
  • Page 83 Remove the small Vibrator defective has reacted maintenance panel and switch on the motor protection switch again. With repeated Alarms, contact a Gema service center Vibrator defective Replace Cable broken Replace Safety equipment (F7) has Check the 24 VDC Power pack...
  • Page 84 Rev. 00 02/21 84  Fault clearance OptiCenter OC09...

  • Page 85: Decommissioning / Storage

    The space requirements correspond to the size of the components plus the packaging. The load-bearing capacity of the floor should be at least 500 kg/m². There are no special requirements for the spacing to adjacent devices Decommissioning / Storage  85 OptiCenter OC09...

  • Page 86: Physical Requirements

    ► Do not expose the operating panel to direct heat radiation from heaters. Observe the ambient conditions when transporting and storing the operating panel. The maximum ambient temperature for storage and transport must not exceed the specified value: 86  Decommissioning / Storage OptiCenter OC09...
  • Page 87 During storage and transport in cold weather, and in the event of extreme temperature differences, ensure that no moisture is deposited on or inside the unit (condensation). If condensation is present, the unit may only be switched on after it is fully dry. Decommissioning / Storage  87 OptiCenter OC09...
  • Page 88 Rev. 00 02/21 88  Decommissioning / Storage OptiCenter OC09...

  • Page 89: Disposal

    Requirements on personnel carrying out the work The disposal of the product is to be carried out by the owner or operator. When disposing of components that are not manufactured by Gema, the instructions in the respective manufacturer’s documentation must be observed.
  • Page 90 ► Ensure the operating panel is disposed of properly. The recyclable materials should be taken to your local recycling center. Operating panels that are no longer required must be disposed of properly in accordance with local regulations. 90  Disposal OptiCenter OC09...

  • Page 91: Spare Parts List

    When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all guarantee claims become invalid! ► Only original Gema spare parts should be used! Spare parts list  91 OptiCenter OC09...

  • Page 92: Opticenter Oc09

    Rev. 00 02/21 OptiCenter OC09 Touch Panel – 7" complete (see enclosed wiring diagram) 1015 525 SD card – for pos. 1 (not shown) on request Pneumatics – see corresponding spare parts list OptiFlow IG07-PA Powder injector – see corresponding operating manual OptiHopper –...

  • Page 93: Cone Trolley

    Tube connection – complete, incl. pos. 11 1007 658 O-ring – Ø 16x2 mm 1007 794# Quick release connection – NW5-Ø 6 mm 200 840 # Wear part * Please specify length Fig. 60: Spare parts list  93 OptiCenter OC09...

  • Page 94: Fluidizing/Suction Unit

    720 002# O-ring – Ø 22.1x1.6 mm 233 340# Fluidizing ring 1005 330 O-ring – Ø 14x1.5 mm 263 486# Foot piece 1005 327 # Wear part * Please specify length Fig. 61: 94  Spare parts list OptiCenter OC09...

  • Page 95: Optihopper - Complete

    1007 648 Ring injector (AirMover) – complete, see corresponding spare parts list 1019 824 Grounding cable – complete 391 603 GEKA coupling – 3/4" 1002 551 GEKA blind coupling 1002 405 fig. 62: Spare parts list  95 OptiCenter OC09...

  • Page 96: Optihopper - Fluidization Plate

    Bottom fluidization plate – complete 1019 813# Fastening plate – complete 1019 820 Allen cylinder screw – M6x20 mm 216 429 Elbow joint – 1/4"-Ø 8 mm 254 029 # Wear part fig. 63: 96  Spare parts list OptiCenter OC09...

  • Page 97: Opticenter - Pneumatics

    Fluidization OptiHopper – see corresponding spare parts list Compressed air hose – Ø 16.4/26.6 mm 105 155* Powder hose – Ø 16/23 mm 1010 040*# # Wear part * Please specify length fig. 64: Spare parts list  97 OptiCenter OC09...

  • Page 98: Main Air Supply

    Main air supply Ball valve – 1"-1" 1006 065 Pressure regulator/Filter unit – 0.5-8 bar, 1" 1006 547 Pressure gauge – 0-10 bar, 1/4" 1010 964 Plug – 1" 1019 095 Filter unit fig. 65: 98  Spare parts list OptiCenter OC09...

  • Page 99: Optihopper - Pneumatic Distributor

    Pressure regulator – 0.5-8 bar, 3/8" 1017 787 Plug – 1/4" 258 695 Elbow joint – 3/8"-Ø 10/2 x 1020 062 Elbow joint – 1/4"-Ø 8/2 x 1020 054 # Wear part * Please indicate length fig. 66: Spare parts list  99 OptiCenter OC09...

  • Page 100: Optihopper - Fluidization

    Elbow joint – 1/8"-Ø 8 mm 253 987 Adjusting elbow – Ø 8-Ø 8 mm 1001 031 Plastic tube – Ø 8/6 mm 103 756* # Wear part * Please indicate length fig. 67: 100  Spare parts list OptiCenter OC09...

  • Page 101: Pressure Regulators Pool

    Adjusting elbow – Ø 8-Ø 8 mm 1005 190 Screw-in nipple – 1/4"-Ø 8 mm 600 237 Adjusting elbow – Ø 6-Ø 6 mm 268 453 Plug – Ø 8 mm (not shown) 238 023 fig. 68: Spare parts list  101 OptiCenter OC09...

  • Page 102: Pneumatic Manifold Cleaning

    1005 120 Membrane (not shown) 830 160 Valve coil – 24 VDC 1005 119# Valve cable – 3 pins 1007 004 Hose connector – Ø 17 mm-1/2" 223 069 # Wear part fig. 69: 102  Spare parts list OptiCenter OC09...

  • Page 103: Ring Injector (Airmover) / Pinch Valve

    Connector 1019 823 O-ring – Ø 46x3 mm 1019 886# Ring injector (AirMover) – complete 1019 824# O-ring – Ø 59x2 mm 1003 352# # Wear part * Please specify length fig. 70: Spare parts list  103 OptiCenter OC09...

  • Page 104: Powder Hopper Ph60-Oc

    Locknut – Ø 40x28xM8 mm 1008 285 Rubber profile 1007 172* Hose for OptiHopper emptying – Ø 40 mm (not shown) 100 048* Blind cover PH60-OC (not shown) 373 907 * Please specify length fig. 71: 104  Spare parts list OptiCenter OC09...

  • Page 105: Ph100-Oc Powder Hopper

    Rubber buffer – M40x1.5 mm 248 592 Roller 1009 141 Hose for OptiHopper emptying – Ø 40 mm (not shown) 100 048* Blind cover PH100-OC (not shown) 362 719 * Please specify length fig. 72: Spare parts list  105 OptiCenter OC09...

  • Page 106: Lc01 Level Sensor

    O-ring – Ø 38 x 4 mm 239 151# Plastic tube – Ø 6/Ø 4 mm 1001 973* Connecting cable – complete 371 696 # Wearing part * Please indicate length fig. 73: 106  Spare parts list OptiCenter OC09...

  • Page 107: Vibration Trolley

    248 681 Fluidizing/suction unit – Ø 28 mm, complete 1005 332 Cover 1009 744 GEKA coupling – 3/4" 254 339 Quick-connection socket 1005 245 Vibrator 1009 251 * Please specify length fig. 74: Spare parts list  107 OptiCenter OC09...

  • Page 108: Monocyclone - Powder Transport

    Fluidizing unit – complete, see corresponding spare parts list 1005 507# Allen cylinder screw – M8x20 mm 265 241 Gasket 395 439 Hexagon shakeproof nut – M8 244 449 # Wearing part * Please indicate length fig. 75: 108  Spare parts list OptiCenter OC09...

  • Page 109: Monocyclone - Powder Transport Connection

    Elbow joint – 1/4"-Ø 8 mm 224 359 Throttle valve – 1/8"-1/8" 1002 127 Double nipple – 1/4"-1/8" 242 209 Inline regulator – 3 bar, 1/4" 1005 517 # Wearing part fig. 76: Spare parts list  109 OptiCenter OC09...

  • Page 110: Pneumatics Es (As

    Solenoid valve – 3/4" NW18, without coil 1005 121 Valve coil – 24 VDC 1005 119# Pressure switch – 1-10 bar, 1/4", PG7 233 757 Hose connector – Ø 16 mm, 1/2" 259 268 # Wearing part fig. 77: 110  Spare parts list OptiCenter OC09...
  • Page 111 Storage conditions ........... 85 Potential equalization ........53 Technical Data ..........17 Intended use ............ 15 Transport ............13 Maintenance ............. 67 User levels Maintenance during storage ......86 Access ............35 Available functions ........36 Spare parts list  111 OptiCenter OC09...
  • Page 112 Rev. 00...

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