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Summary of Contents for Gema OptiMove CR08
- Page 1 1011 515 Operating instructions and spare parts list Axis control OptiMove CR08 Translation of the original operating instructions...
- Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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Page 3: Table Of Contents
Software version ..................... 4 Safety 5 Basic security instructions ..................5 Product specific security regulations ..............5 Product description OptiMove CR08 axis control unit ................9 Operating panel ..................9 Intended use ......................10 Reasonably foreseeable misuse ................10 Technical data ....................... 10 Connectable axes .................. - Page 4 Plug 2.6 – CAN bus OUT ................ 39 Spare parts list Ordering spare parts ..................... 41 Front plate and power pack .................. 42 Rear wall ....................... 43 Appendix – program table ..................44 2 • Table of contentsAbout this manual OptiMove CR08...
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Page 5: About This Manual
General information This operating manual contains all important information you will need to work with the OptiMove CR08. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system. -
Page 6: Software Version
MANDATORY NOTE Information which must be observed. NOTE Useful information, tips, etc. Software version This document describes the operation of the control unit with software version starting from V1.0. 4 • About this manual OptiMove CR08... -
Page 7: Safety
If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted. - Page 8 P1 – Setting the upper mechanical stop")! – The voltage supply of the axis is guaranteed by the OptiMove CR08 Axis control unit. The supply voltage amounts to 230 VAC and must always be conducted in the emergency stop circuit. In case of an emergency, the voltage supply to the motor may be interrupted with the emergency stop switch.
- Page 9 Before working with the device, organize the required documents and read the section "Safety regulations". – Work should only be carried out in accordance with the instructions of the relevant documents. – Always work with the complete original document. OptiMove CR08 Safety • 7...
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Page 11: Product Description
V 02/16 Product description OptiMove CR08 axis control unit Operating panel fig. 1: Operating panel Operating and display elements Power switch ON/OFF OptiMove CR08 Product description • 9... -
Page 12: Intended Use
Technical data Connectable axes OptiMove CR08 connectable ZA10 ACHTUNG The OptiMove CR08 axis control unit may only be used with the specified axes types! General data OptiMove CR08 Number of axes per control unit Maximum available programs Max. stroke height (theoretical) Maximum speed 0.6 m/s... -
Page 13: Electrical Data
V 02/16 Electrical data OptiMove CR08 Nominal input voltage 230 VAC Tolerance +10% / -10% Frequency 50/60 Hz Control current circuit 24 VDC Fuse F1 10 AT 0.6 kW Power consumption Protection type IP54 0 °C - +40 °C Operating temperature (+32 °F - +104 °F) -
Page 15: Design And Function
AS0x control system. Function description The OptiMove CR08 axis control unit is used in axis control systems. A complete axis control system consists of an OptiMove control unit, a servo regulator and an axis with synchronous motor. The servo regulator receives the supply voltage and the control signals directly from the OptiMove axis control unit. -
Page 16: Configuration
V 02/16 Configuration fig. 2: Schematic presentation Axis control Motor cables Position regulator Drive motor Pulse generator wiring 14 • Design and function OptiMove CR08... -
Page 17: Operating And Display Elements, Operating Modes
3: Display and input buttons ATTENTION The input keys may be damaged if they are pressed with fingernails or hard objects. – Input keys should only be pressed with fingertips! OptiMove CR08 Operating and display elements, operating modes • 15... - Page 18 Input keys for desired values and system parameters (decrease value) T5, T6 Input keys for program number, error acknowledgment Activate display mode (select desired value input LED 4 - LED 9) 16 • Operating and display elements, operating modes OptiMove CR08...
- Page 19 Meaning Preset/actual value mode (dark = actual value mode / green = desired value mode) 4 - 9 Parameter selection display Axis started Axis stopped Axis referencing Remote Keyboard lock OptiMove CR08 Operating and display elements, operating modes • 17...
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Page 20: Operating Modes
– Manual – Keyboard lock The OptiMove CR08 Axis control unit enables the simply creation of 255 programs with the help of the necessary parameters. "Manual" operating mode The manual operation permits the selection and the start of the travel programs by the operator on the panel. -
Page 21: Start-Up
2.6 CAN bus output 2.2 Axis power supply The cable connections have different plugs and cannot be wrongly connected on assembly. Before disconnecting the cables from the sockets, always switch off the equipment and disconnect the mains cable! OptiMove CR08 Start-up • 19... -
Page 22: Initial Start-Up
Connect both ends of the cable shield generally, or as often as possible to the ground! Setting the system parameters The OptiMove CR08 axis control is adapted with the system parameters to the axis type and the plant-specific characteristics. In order to set the system parameters, proceed as follows:... -
Page 23: System Parameters - Overview
1 - Pendulum operation 2 - Sequence program Operating mode 3 - Semiautomatic pendulum operation 0.10 - 2.00 m/s Acceleration 1.80 m/s 0.08 - 0.60 m/s max. speed 0.60 m/s Default values are marked by bold print. OptiMove CR08 Start-up • 21... -
Page 24: System Parameter P1 - Setting The Upper Stroke Limit
The maximum stroke height is limited by the corresponding height of the used reciprocator or by the maximum height of the gun slots in the booth. The upper stroke limit of the OptiMove CR08 Axis control unit is always set at 0.3 meters by the factory. -
Page 25: Operation
Travel to reference point In order that the OptiMove CR08 axes control unit can enter the position of the axis as accurately as possible during operation, the triggered axis must first travel to the reference point each time it is switching on. The... -
Page 26: Start/Stop The Axis
If a program change is made during operation, the axis terminates the old command, which is still in the memory, and takes over the new program (positions or speed) by the next cycle change! Select the desired program number using keys 24 • Operation OptiMove CR08... -
Page 27: Displaying The Cycle Time
If the system parameter P2 is set to "2" or "4", editing is only possible at a standstill. In both cases the modifications are stored in the program memory, i.e. after restarting the OptiMove CR08 Axis control unit, the last entered program values are available again. NOTE... -
Page 29: Axes Operating Modes
Axes operating modes General information The OptiMove CR08 Axis control unit is used for the ZA10 Gema axis. To be ideally equipped for all conditions, the operating mode can be set in the system parameter mode P2. The following axes operating modes can be selected: –... -
Page 30: Editing/Setting
X axis. NOTE The prerequisite for the programming of sequence programs is that the system parameter P2 is already set correctly P2=2. – see also "Setting the system parameters" 28 • Axes operating modes OptiMove CR08... -
Page 31: Structure Of A Program Step (Procedure Step)
Input the address of the following program on the display A1 using the keys 0 = no following program step 10. Press the key again, or press , in order to exit the Editing mode OptiMove CR08 Axes operating modes • 29... -
Page 32: Programming Example - Positioning
Program no. 1 Display Input value 1.00 m 0.20 m/s Programming example – pendulum movements Program no. 1 Program no. 2 Display Input value Input value 0.10 m 1.80 m 0.20 m/s 0.30 m/s 30 • Axes operating modes OptiMove CR08... -
Page 33: Programming Example With Path-Time Diagram
V 02/16 Programming example with path-time diagram OptiMove CR08 Axes operating modes • 31... -
Page 34: Semiautomatic Pendulum Operating Mode
10 seconds. The value 255 appears on the display A3, and the LED L3 blinks. All other displays remain dark Press the key, in order to exit the RAM reset mode 32 • Axes operating modes OptiMove CR08... -
Page 35: Default Values After Ram Reset
Lower position (m) 0.00 Speed upwards [m/s] 0.20 Speed downwards [m/s] 0.20 System parameters Upper stroke limit (also applied as travel 0.50 position for horizontal axis) Operating mode Acceleration [m/s²] 1.80 Max. speed [m/s] 0.60 OptiMove CR08 Axes operating modes • 33... -
Page 37: Can Bus
V 02/16 CAN bus General information The OptiMove CR08 Axis control unit is fitted with a CAN bus interface as standard. The unit is used exclusively to communicate with the servo regulator. Hardware The OptiMove control unit is connected to the ZA10 vertical axis via a 4 pin CAN bus cable. -
Page 39: Troubleshooting
Speed value larger than system Limit speed according to system parameter P4 parameter P4 Axis cannot be started, because not referenced Axis cannot be referenced, because already referenced Parameter input in sequence program not possible, because program is running OptiMove CR08 Troubleshooting • 37... - Page 40 Lost connection to servo (Heartbeat Stop axis Timeout) Servo overload Stop axis Motor over temperature Stop axis Servo over temperature Stop axis Servo heat sink or servo inner temperature too high Servo PDO communication error Stop axis 38 • Troubleshooting OptiMove CR08...
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Page 41: Hardware
Neutral conductor Phase (230 VAC) Axis start (230 VAC) Ground Plug 2.2 – Drive supply Function Neutral conductor Phase Not connected Ground Plug 2.6 – CAN bus OUT Function 24 VDC CAN_H CAN_L Enclosure Shield OptiMove CR08 Hardware • 39... -
Page 43: Spare Parts List
When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all guarantee claims become invalid! – Only original Gema spare parts should be used! OptiMove CR08 Spare parts list • 41... -
Page 44: Front Plate And Power Pack
V 02/16 Front plate and power pack OptiMove CR08 Axis control unit – complete 1014 210 Front plate – complete (incl. pos. 2-14) 1014 200 Front plate with foil keyboard (pos. 6-11) 1010 539 Power pack – 24 VDC 1009 849 Main board V1.0 –... -
Page 45: Rear Wall
Fuse – 10 AT 200 174 Safety strap for relay socket 1001 063 Freewheeling diode for relay 258 075 Relay – 24 VDC/10 A, 2UK 1002 915 Relay socket 251 135 fig. 8: Rear wall OptiMove CR08 Spare parts list • 43... -
Page 46: Appendix - Program Table
V 02/16 Appendix – program table 44 • Spare parts list OptiMove CR08... - Page 47 V 02/16 120 X position OptiMove CR08 Spare parts list • 45...
- Page 48 V 02/16 46 • Spare parts list OptiMove CR08...
- Page 49 V 02/16 OptiMove CR08 Spare parts list • 47...
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