Page 1
1011 515 Operating instructions and spare parts list Axis control OptiMove CR08 Translation of the original operating instructions...
Page 2
To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
Software version ..................... 4 Safety 5 Basic security instructions ..................5 Product specific security regulations ..............5 Product description OptiMove CR08 axis control unit ................9 Operating panel ..................9 Intended use ......................10 Reasonably foreseeable misuse ................10 Technical data ....................... 10 Connectable axes ..................
Page 4
Plug 2.6 – CAN bus OUT ................ 39 Spare parts list Ordering spare parts ..................... 41 Front plate and power pack .................. 42 Rear wall ....................... 43 Appendix – program table ..................44 2 • Table of contentsAbout this manual OptiMove CR08...
General information This operating manual contains all important information you will need to work with the OptiMove CR08. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system.
MANDATORY NOTE Information which must be observed. NOTE Useful information, tips, etc. Software version This document describes the operation of the control unit with software version starting from V1.0. 4 • About this manual OptiMove CR08...
If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted.
Page 8
P1 – Setting the upper mechanical stop")! – The voltage supply of the axis is guaranteed by the OptiMove CR08 Axis control unit. The supply voltage amounts to 230 VAC and must always be conducted in the emergency stop circuit. In case of an emergency, the voltage supply to the motor may be interrupted with the emergency stop switch.
Page 9
Before working with the device, organize the required documents and read the section "Safety regulations". – Work should only be carried out in accordance with the instructions of the relevant documents. – Always work with the complete original document. OptiMove CR08 Safety • 7...
V 02/16 Product description OptiMove CR08 axis control unit Operating panel fig. 1: Operating panel Operating and display elements Power switch ON/OFF OptiMove CR08 Product description • 9...
Technical data Connectable axes OptiMove CR08 connectable ZA10 ACHTUNG The OptiMove CR08 axis control unit may only be used with the specified axes types! General data OptiMove CR08 Number of axes per control unit Maximum available programs Max. stroke height (theoretical) Maximum speed 0.6 m/s...
V 02/16 Electrical data OptiMove CR08 Nominal input voltage 230 VAC Tolerance +10% / -10% Frequency 50/60 Hz Control current circuit 24 VDC Fuse F1 10 AT 0.6 kW Power consumption Protection type IP54 0 °C - +40 °C Operating temperature (+32 °F - +104 °F)
AS0x control system. Function description The OptiMove CR08 axis control unit is used in axis control systems. A complete axis control system consists of an OptiMove control unit, a servo regulator and an axis with synchronous motor. The servo regulator receives the supply voltage and the control signals directly from the OptiMove axis control unit.
V 02/16 Configuration fig. 2: Schematic presentation Axis control Motor cables Position regulator Drive motor Pulse generator wiring 14 • Design and function OptiMove CR08...
3: Display and input buttons ATTENTION The input keys may be damaged if they are pressed with fingernails or hard objects. – Input keys should only be pressed with fingertips! OptiMove CR08 Operating and display elements, operating modes • 15...
Page 18
Input keys for desired values and system parameters (decrease value) T5, T6 Input keys for program number, error acknowledgment Activate display mode (select desired value input LED 4 - LED 9) 16 • Operating and display elements, operating modes OptiMove CR08...
Page 19
Meaning Preset/actual value mode (dark = actual value mode / green = desired value mode) 4 - 9 Parameter selection display Axis started Axis stopped Axis referencing Remote Keyboard lock OptiMove CR08 Operating and display elements, operating modes • 17...
– Manual – Keyboard lock The OptiMove CR08 Axis control unit enables the simply creation of 255 programs with the help of the necessary parameters. "Manual" operating mode The manual operation permits the selection and the start of the travel programs by the operator on the panel.
2.6 CAN bus output 2.2 Axis power supply The cable connections have different plugs and cannot be wrongly connected on assembly. Before disconnecting the cables from the sockets, always switch off the equipment and disconnect the mains cable! OptiMove CR08 Start-up • 19...
Connect both ends of the cable shield generally, or as often as possible to the ground! Setting the system parameters The OptiMove CR08 axis control is adapted with the system parameters to the axis type and the plant-specific characteristics. In order to set the system parameters, proceed as follows:...
The maximum stroke height is limited by the corresponding height of the used reciprocator or by the maximum height of the gun slots in the booth. The upper stroke limit of the OptiMove CR08 Axis control unit is always set at 0.3 meters by the factory.
Travel to reference point In order that the OptiMove CR08 axes control unit can enter the position of the axis as accurately as possible during operation, the triggered axis must first travel to the reference point each time it is switching on. The...
If a program change is made during operation, the axis terminates the old command, which is still in the memory, and takes over the new program (positions or speed) by the next cycle change! Select the desired program number using keys 24 • Operation OptiMove CR08...
If the system parameter P2 is set to "2" or "4", editing is only possible at a standstill. In both cases the modifications are stored in the program memory, i.e. after restarting the OptiMove CR08 Axis control unit, the last entered program values are available again. NOTE...
Axes operating modes General information The OptiMove CR08 Axis control unit is used for the ZA10 Gema axis. To be ideally equipped for all conditions, the operating mode can be set in the system parameter mode P2. The following axes operating modes can be selected: –...
X axis. NOTE The prerequisite for the programming of sequence programs is that the system parameter P2 is already set correctly P2=2. – see also "Setting the system parameters" 28 • Axes operating modes OptiMove CR08...
Input the address of the following program on the display A1 using the keys 0 = no following program step 10. Press the key again, or press , in order to exit the Editing mode OptiMove CR08 Axes operating modes • 29...
Program no. 1 Display Input value 1.00 m 0.20 m/s Programming example – pendulum movements Program no. 1 Program no. 2 Display Input value Input value 0.10 m 1.80 m 0.20 m/s 0.30 m/s 30 • Axes operating modes OptiMove CR08...
10 seconds. The value 255 appears on the display A3, and the LED L3 blinks. All other displays remain dark Press the key, in order to exit the RAM reset mode 32 • Axes operating modes OptiMove CR08...
V 02/16 CAN bus General information The OptiMove CR08 Axis control unit is fitted with a CAN bus interface as standard. The unit is used exclusively to communicate with the servo regulator. Hardware The OptiMove control unit is connected to the ZA10 vertical axis via a 4 pin CAN bus cable.
Speed value larger than system Limit speed according to system parameter P4 parameter P4 Axis cannot be started, because not referenced Axis cannot be referenced, because already referenced Parameter input in sequence program not possible, because program is running OptiMove CR08 Troubleshooting • 37...
Page 40
Lost connection to servo (Heartbeat Stop axis Timeout) Servo overload Stop axis Motor over temperature Stop axis Servo over temperature Stop axis Servo heat sink or servo inner temperature too high Servo PDO communication error Stop axis 38 • Troubleshooting OptiMove CR08...
When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all guarantee claims become invalid! – Only original Gema spare parts should be used! OptiMove CR08 Spare parts list • 41...
V 02/16 Front plate and power pack OptiMove CR08 Axis control unit – complete 1014 210 Front plate – complete (incl. pos. 2-14) 1014 200 Front plate with foil keyboard (pos. 6-11) 1010 539 Power pack – 24 VDC 1009 849 Main board V1.0 –...
Need help?
Do you have a question about the OptiMove CR08 and is the answer not in the manual?
Questions and answers