Inovance CS200 User Manual
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Inovance CS200 User Manual

Inovance CS200 User Manual

Ac drive specialized for cranes
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User Guide
CS200 AC Drive
Specialized for Cranes
User Guide
A00
Data code 19010899

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Ibrahim
February 8, 2025

What mean fault code is 112

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Summary of Contents for Inovance CS200

  • Page 1 User Guide CS200 AC Drive Specialized for Cranes User Guide Data code 19010899...
  • Page 2 The CS200 is used to drive the asynchronous motor and is applicable to the elevating control and driving scenarios of the construction elevator.
  • Page 3 Preface - 2 -...
  • Page 4 4.1 Introduction to the Operation Panel ......................40 4.2 Viewing and Modifying Function Codes ....................43 4.3 Status Parameters and Limit Abnormal Code of the CS200 ..............43 4.4 Starting/Stopping the AC Drive ........................44 4.6 Use of DI Terminals ........................... 46 4.7 Use of DO Terminals ..........................
  • Page 5 Chapter 7 Selection and Dimensions ....................102 7.1 Electrical Specifications of the CS200 ..................... 102 7.2 Physical Appearance and Mounting Dimensions of the CS200 ............... 102 7.4 Selection Guidance on Input and Output Cables ..................108 7.5 Physical Dimensions of External Operation Panel .................. 108 7.6 Selection of Braking Resistor ........................
  • Page 6 Safety Information and Precautions...
  • Page 7 Read the following safety information and instructions carefully so that you understand how to install, commission, operate and maintain the AC drive system. Inovance accepts no liability or responsibility for any injury or loss caused by improper operation of the equipment described in the manual.
  • Page 8 Chapter 1 Safety Information and Precautions Use Stage Safety Grade Precautions At wiring • Wiring must be performed only by qualified personnel under instructions DANGER described in this manual. Failure to comply may result in unexpected accidents. • A circuit breaker must be used to isolate the power supply and the equipment. Failure to comply may result in a fire.
  • Page 9 Chapter 1 Safety Information and Precautions Use Stage Safety Grade Precautions During running • Signal detection during running must be performed only by qualified personnel. DANGER Failure to comply may result in personal injury or equipment damage. • Do not touch the fan or the discharge resistor to check the temperature. Otherwise, you may get burnt.
  • Page 10 AC drive has a higher power rating than the motor. Running at the frequency above 50 Hz The CS200 AC drive outputs the frequency of 0 to 150 Hz. If it is necessary to operate the CS200 drive at frequency over 50 Hz, consider the capacity of the machine.
  • Page 11 Chapter 1 Safety Information and Precautions Voltage -sensitive device or capacitor on the output side of the AC drive Do not install a capacitor for improving power factor, or a voltage sensitive resistor for lightning protection, on the the output side of the AC drive. This is because the output is a PWM waveform and the AC drive might suffer transient overcurrent or become damaged.
  • Page 12 11. Some special usages If your installation requires special cabling that this user manual does not describe, for example to support a common DC bus, contact Inovance for technical support and advice. 12. Disposal If it becomes necessary to dispose of any part of the AC drive system, DO NOT attempt to burn the parts on a fire.
  • Page 13 Chapter 1 Safety Information and Precautions - 12 -...
  • Page 14 Product Information...
  • Page 15 The CS200 series AC drives have two housing types, plastic housing and sheet metal housing, according to different voltage and power classes. Figure 2-2 Components of the CS200 of plastic housing (three-phase 380 to 480 V, 18.5 to 37 kW) Logo...
  • Page 16 Chapter 2 Product Information Figure 2-3 Components of the CS200 of sheet metal housing (three-phase 380 to 480 V, 45 kW and above) Logo Front cover Operation panel Control board Power terminals Side cover Grommet AC drive nameplate - 15 -...
  • Page 17 Chapter 2 Product Information 2.3 Technical Specifications Table 2-1 Technical Specifications of the CS200 Item Description Max. frequency 150 Hz 0.5 to 16 kHz Carrier frequency The carrier frequency adjusts automatically depending on load characteristics. Digital setting: 0.01 Hz Input frequency resolution Analog setting: max.
  • Page 18 Chapter 2 Product Information Item Description The CS200 implements control of an asynchronous motor by using advanced High performance current vector control technology. Frequency reference It reduces the frequency reference for the load to maintain normal output of reduced when bus...
  • Page 19 Parameter copy You can copy and paste parameters using the LCD operator. Install the CS200 AC drive where it is indoors and protected from direct Installation location sunlight, dust, corrosive or combustible gases, oil smoke, vapour, drip and salt.
  • Page 20 Chapter 2 Product Information 2.4 Connection to Peripheral Devices Figure 2-4 System configuration of the CS200 Three-phase AC power supply Use within the allowable power supply specification of the servo drive. Select a proper circuit breaker to resist Molded case circuit...
  • Page 21 Chapter 2 Product Information 2.4.1 Description of the Peripheral Devices Table 2-2 Description of the peripheral devices of CS200 Device Name Mounting Position Function Description MCCB Power receiving side Cut off the power supply when overcurrent occurs on the downstream devices.
  • Page 22 Mechanical and Electrical Installation...
  • Page 23 Protective enclosure The CS200 units that have plastic drives must be installed in a fireproof cabinet with doors that provide effective electrical and mechanical protection. The installation must conform to local and regional laws and regulations, and to relevant IEC requirements.
  • Page 24 Chapter 3 Mechanical and Electrical Installation The CS200 series AC drive dissipates heat from the bottom to the top. When multiple AC drives are required to work together, install them side by side. For the application of installing multiple AC drives, if one row of the AC drives need to be installed above another row, install an insulation guide plate to prevent the AC drives in the lower row from heating those in the upper row and causing faults.
  • Page 25 Chapter 3 Mechanical and Electrical Installation 3.1.3 Mechanical Installation Method and Process The CS200 has two housing types, plastic housing and sheet metal housing, according to different power classes. The CS200 supports both surface mounting and embedded mounting (heatsink mounted outside the cabinet).
  • Page 26 Install the AC drive from the control cabinet front of the control cabinet Surface mounting of the CS200 (sheet metal housing) Figure 3-6 Surface mounting of the CS200 (sheet metal housing) Install the AC drive from the front of the control cabinet. Back panel of control cabinet Fix four screws.
  • Page 27 Chapter 3 Mechanical and Electrical Installation Figure 3-7 Hoisting the CS200 (sheet metal housing) Embedded mounting of the CS200 (sheet metal housing) Figure 3-8 External hanging bracket for the CS200 (sheet metal housing) External bracket External bracket - 26 -...
  • Page 28 Chapter 3 Mechanical and Electrical Installation Figure 3-9 Embedded mounting of the CS200 (sheet metal housing) Install the AC drive from the front of the control cabinet Back panel of control cabinet Fix four screws. Table 3-1 Selection of external brackets for embedded mounting...
  • Page 29 Chapter 3 Mechanical and Electrical Installation 3.1.5 Removal of the Front Cover For the CS200, you need to remove the front cover before wiring the main circuit and control circuit. The following figures show how to remove the front cover of the CS200.
  • Page 30 Chapter 3 Mechanical and Electrical Installation 3.2 Electrical Installation 3.2.1 Description of Main Circuit Terminals The main circuit terminals of the CS200 are arranged as follows: Figure 3-12 Terminal arrangement of the main circuit BR (+) (-) POWER MOTOR Table 3-2 Description of main circuit terminals of the CS200...
  • Page 31 3.2.2 Main Circuit Wiring The CS200 of 75 kW and below has the built-inn braking unit and you need to connect braking resistor to the main circuit only. The CS200 of 90 kW and above must connect the external braking unit.
  • Page 32 Chapter 3 Mechanical and Electrical Installation The cable length of the braking unit must not exceed 10 m. Use twisted pair wire or tight pair wires for • parallel connection. Do not connect the braking resistor directly to the DC bus. Otherwise, it may damage the AC drive and •...
  • Page 33 Line voltage system The CS200 is applicable to the line voltage system with neutral point grounded. If it is used in an IT system, remove the VDR jumper screw as shown in the following figure. Failure to comply may result in personal injury or damage to the AC drive.
  • Page 34 Chapter 3 Mechanical and Electrical Installation 3.2.4 Control Circuit Wiring The control circuit terminals are arranged as follows: Figure 3-15 Arrangement of control circuit terminals +10V / T B / T C GND GND AO1 DO1 CME COM +24V The functions of the terminals of the control circuit are described as follows: Table 3-4 Description of functions of the control circuit terminals Type Terminal...
  • Page 35 DO1. DO1 is connected to the relay extension card (MD28IR1) by default. That is, the CS200 has changed DO1 into relay output. When used as an open-collector output, the specification is the FM- COM Digital output 2 same as DO1.
  • Page 36 Chapter 3 Mechanical and Electrical Installation Figure 3-17 Install filter capacitor or ferrite magnetic core Cross or wind two or three turns in the same direction. CS200 0.022 uF 50 V Ferrite magnetic core DI Wiring ■ Where possible, use shielded cables shorter than 20 m long to carry digital signals. If the active driving is used, take necessary filtering measure to prevent the digital signals causing interference on the power supply.
  • Page 37 Chapter 3 Mechanical and Electrical Installation Figure 3-19 Parallel connection of DI terminals in SINK mode +24V Control board of AC drive 1 +24V +VCC Signal 2.4k +24V Control board of AC drive 2 3.3Ω 2.4k External controller SOURCE wiring Figure 3-20 SOURCE wiring mode +24V +VCC...
  • Page 38 Note that CME and COM are internally insulated, but are shorted externally by a jumper. In this case, DO1 is driven by +24 V by default. Remove the jumper if you need to apply external power to DO1. Figure 3-21 DO wiring of the CS200 CS200...
  • Page 39 3.2.6 Typical Wiring Example of the CS200 Here takes the CS200 of 37 kW as an example to describe the commonly used wiring method of the drive when it is applied in the construction elevator, that is, terminal control, multi-speed reference, brake output control, fault reset and fault output.
  • Page 40 Operations...
  • Page 41 Chapter 4 Operations and Application Examples 4.1 Introduction to the Operation Panel The operation panel, shown in Figure 4-1, allows you to monitor the running state , modify the parameters and start/stop the CS200. Figure 4-1 Details of the operation panel Command source indicator Running direction indicator ON: terminal;...
  • Page 42 Indication OFF indicates the CS200 is in the stop state. ON indicates the CS200 is in the running state. OFF indicates the CS200 is under the operating panel control. ON indicates the CS200 is under the terminal control. LOCAL/REMOT FLASHING indicates the CS200 is under the communication control.
  • Page 43 Chapter 4 Operations LED Display ■ The five-digit LED data display can show the following range of information: Function parameters • Monitoring information • Fault code • For example, Parameter group Parameter SN Fault indication Fault level Fault code Keys on Operation Panel ■...
  • Page 44 Chapter 4 Operations 4.2 Viewing and Modifying Function Codes The operation panel of the CS200 adopts three-level interfaces, that is status display, function code and function code setting value, as shown in the following figure. Figure 4-2 Operation procedure on the operation panel...
  • Page 45 AC drive. The CS200 provides the terminal control function. Parameters b3.01 to b3.12 determine the DI terminal through which the start/stop signal is input. For detailed setting, see the descriptions of b3.02 to b3.12.
  • Page 46 4.4.3 Stop mode The CS200 supports two stop modes, decelerate to stop and coast to stop, selected in b4.03. Decelerate to stop is adopted by default (b4.03 = 0). Figure 4-5 Two stop modes...
  • Page 47 When (DI3, DI4) = (0, 1), the binary values (0, 1) are combined into value 2, indicating that the speed set in b5.02/ b5.06 is used. When b7.01 = 0, the value of b5.02 is used as the frequency reference no matter whether the CS200 runs in the upward or downward direction.
  • Page 48 The sampling value of the AI can be read in U0.12 and U0.13. The calculation value is for interal computation and you cannot read it. 4.9 Use of AO Terminals The CS200 provides one AO terminal (AO1). An extra of AO2 is provided by the extension card. Terminal Output Signal Characteristic If J5 jumps to the "V"...
  • Page 49 4.10 Brake Time Sequence of the Crane System The CS200 has the built-in brake time sequence control function. This function requires that an output terminal is set for the function 1 (brake control). The following figure shows the brake control time sequence.
  • Page 50 Chapter 4 Operations Auto-tuning Mode Application Result Parameter Setting It is applied to applications where the motor cannot Static auto-tuning (incomplete) be disconnected from the load and dynamic auto- b0.04 = 1 tuning is not allowed. The process of motor auto-tuning is as follows: If the motor can be disconnected from the load, disconnect the motor from the load mechanically after power- off so that the motor can run without load.
  • Page 51 If the password is wrongly input for three consecutive times, the system will be locked. 4.13 Restoring Default Setting The CS200 categorizes all parameters into three levels. The menu of each level has the functions of restoring the default setting and displaying the user-modified parameters.
  • Page 52 When the CS200 receives the limit signal during running, it stops running automatically. For the stop mode, refer to the descriptions of b7.07 to b7.09. Note: If a limit signal is connected to the CS200, set the corresponding terminal for the related function in b3.01 to b3.10. For details, see the descriptions of parameters in group b3.
  • Page 53 Chapter 4 Operations 4.15 Commissioning Process of First Use Install the AC drive and wire the main circuit and control circuit correctly according to the instructions in chapters 1 to 3. Take the product of 37 kW below 37 kW as an example (see Figure Power on the AC drive by observing the safety instuctions.
  • Page 54 Function Code Table...
  • Page 55 Chapter 5 Function Code Table Chapter 5 Function Code Table In the CS300 drive, certain parameters are factory reserved and are not listed in the following table. As a result, certain function code numbers in the table are inconsecutive. Never modify these parameters to prevent malfunction.
  • Page 56 The level-II menu mainly includes standard function parameters, monitoring parameters and the fault recording parameters. After you set the parameters in the level-II menu properly, all function of the CS200 can be implemented. If it is necessary to improve the CS200 output performance, enter the level-III menu to perform related setting.
  • Page 57 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b1.01 Slip compensation For SVC, it is used to adjust the speed stability 50.0% to 100.0% accuracy of the motor. When the motor with heavy 200.0% load runs at too low speed, increase the value of this parameter.
  • Page 58 The terminal set for this function is used to switch over the CS200 running mode. If the input is inactive, the CS200 runs in the manual mode and the attendant operates the construction elevator. If the input is active, the elevator controller is connected for intelligent control to implement automatic leveling, call and running.
  • Page 59 32. Shielding the 48# fault If the terminal set for this function becomes ON, the CS200 does not detect the 48# fault. This function is used to shield the 48# fault caused by asynchronous power-on of external communication device and the CS200.
  • Page 60 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b3.16 DO1 connecting 8. AC drive overload pending to relay function The terminal set for this function becomes ON selection 10s before the AC drive performs the overload protection.
  • Page 61 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b3.18 FM function selection If the thousand's digit of this parameter is set to 1, Thousand's it indicates that the FM is used for digital output. In digit: output this case, the output function is the same as b3.12 type selection...
  • Page 62 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b3.27 AI2 min. input For the function and use, see the descriptions of 0.00 V to 0.00 V b3.22 to b3.26. b3.29 b3.28 Corresponding setting 0.0% to 0.0% of AI2 min.
  • Page 63 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b4.02 Acceleration mode 0: Linear acceleration/deceleration 0, 1 The output frequency increases or decreases linearly. 1: S-curve acceleration/deceleration The output frequency increases or decreases according to the S curve. S curve is applied in the b4.03 Deceleration mode 0 to 2...
  • Page 64 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code Group b5: Multi-speed Parameters b5.00 Upward multi-speed 1 The multi-speed function is implemented by state Min. frequency 20.00 Hz combinations of DI terminals that are set for (b1.03) to max.
  • Page 65 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b6.03 Brake release current It is used to set the percentage of the AC drive 0.0% to 30.0% in the upward direction output current to the rated motor current (A0.03). 150.0% When the percentage of the AC drive output current to the rated motor current reaches this value, the...
  • Page 66 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b6.08 Brake feedback It involves the use of faults 41# and 42#. For 0 to 2 purpose details, see the description of these two faults. 0: Braking feedback not used There is no braking feedback contact input to the AC drive or the braking feedback function is not required.
  • Page 67 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b6.12 Restart during braking 0: Restart not allowed during braking 0, 1 The restart command is inactive if the brake starts to apply in the process of stop. The AC drive can receive the RUN command only after the brake applies completely and the AC drive stops output.
  • Page 68 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code b7.02 Brake release For the use, refer to the descriptions of b6.02 to Min. frequency 0.00 Hz frequency in the b6.06. The function is active only when b7.01 = 1 (b1.03) to downward direction and the elevator runs in the downward direction.
  • Page 69 (use of bE.13). frequency (A0.04) b7.18 Frequency limit When the CS200 is not connected to the elevator Min. frequency 20.00 Hz controller and the input function 30# is inactive, the (b1.03) to running frequency is restricted by the value of this upward multi- parameter.
  • Page 70 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code Group bC: Overspeed Protection Parameters bC.02 Frequency abnormal It is used to set the detection time of the fault 37#. 0.00s to 1.00s 0.50s detection time If the motor feedback frequency is in the reverse direction to the frequency reference for the time set in this parameter, the AC drive reports the 37# fault.
  • Page 71 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bd.01 Data format It is used to select the data format of the AC drive. 0 to 3 Note that the data format of the host computer must be the same as that of the AC drive.
  • Page 72 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code Group bE: Fault and Protection bE.00 Motor overload To protect the motors of different loads, set these 0, 1 protection selection two parameters according to the motor overload capacity.
  • Page 73 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bE.01 Motor overload When the motor keeps running at 115% of the rated 0.20 to 10.00 1.00 protection gain motor current for 80 minutes, the 11# fault (motor overload) is reported.
  • Page 74 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bE.02 Motor overload This function is used to input a pending signal to the 50% to 100% pending coefficient control system via DO before the motor overload protection is performed.
  • Page 75 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bE.11 Selection of low These two parameters are used to set the low 0, 1 voltage protection voltage protection function. When the bus voltage suffers reduction peak, the AC drive performs protection automatically to prevent hook gliding.
  • Page 76 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bE.13 Torque threshold of It is used to set the torque threshold at which the 0.0% to overload protection overload protection is enabled. 150.0% If it is set to 0, the function is disabled. When the AC drive runs in the forward direction, if the output frequency reaches the value of b7.17 or reaches the constant-speed running frequency,...
  • Page 77 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bE.16 Built-in braking unit The initial voltage of the built-in braking unit action 620.0 to 800.0 700.0 V action voltage Vbreak must satisfy: 800 ≥ Vbreak ≥ (1.414 Vs + 30).
  • Page 78 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bF.04 Command source It is used to select the input channel of the AC drive 0 to 2 selection control commands (start, stop, forward run, reverse run and jog).
  • Page 79 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bF.07 Frequency detection When the frequency reference is higher than Min. frequency 50.00 Hz value the value of bF.07, the digital output function 7 (b1.03) to max. (frequency reached output) becomes active.
  • Page 80 Chapter 5 Function Code Table Function Parameter Name Function Description Setting Range Default Code bF.10 Fault protection action 1 These parameters are used to set the fault levels of 11111 to 55555 11115 faults 41# to 65#. Each parameter value is a 5-digit number, indicating the fault level of five faults.
  • Page 81 Chapter 5 Function Code Table Groups E0 and EF display the fault information. Each group of parameters indicate the information of a fault. Group E0 displays the information about the latest fault, and group EF displays the information of the earliest fault. The display in each group is the same.
  • Page 82 Chapter 5 Function Code Table Function Parameter Name Description Code It records the running step of the AC drive at fault occurrence. For the E*.12 Running step at fault occurrence display, see U0.26. It records the setting value of command source, frequency reference setting channel and control mode at fault occurrence.
  • Page 83 Chapter 5 Function Code Table Function Parameter Name Description Code It displays the state of DO terminals. The display method is the same as that U0.11 DO state described in E*.08 to E*.11. U0.12 AI1 voltage It displays the input voltage of the AI1 terminal. U0.13 AI2 voltage It displays the input voltage of the AI2 terminal.
  • Page 84 Chapter 5 Function Code Table Function Parameter Name Description Code It displays the rated slip of the current motor. The value of this parameter is U0.29 Rated slip frequency calculated from rated motor speed. U1.00 Emergency stop times It displays the accumulative times of level-1 faults. U1.01 Quick stop times It displays the accumulative times of level-2 and level-3 faults.
  • Page 85 Chapter 5 Function Code Table 5.3 Parameters of Level-III Menu (Group F) Level-III menu includes the parameters for adjusting output performance of the AC drive and factory parameters. The parameters in level-III menu rarely need be modified. To enter the level-III menu, input the password set in FF0.00 correctly. Function Parameter Name Description...
  • Page 86 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code It is used to adjust the carrier frequency of the AC drive, helping to reduce the motor noise, avoid the resonance of the mechanical system, reduce the leakage current to ground and reduce interference generated by the AC drive.
  • Page 87 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code Group F1: Vector Control Parameters The speed loop PI parameters are selected according Speed loop to the running frequency of the AC drive. If the F1.00 1 to 100 proportional gain 1 frequency reference is smaller than the switchover frequency 1 (F1.02), the speed loop parameters...
  • Page 88 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code Group F2: V/F Control Parameters To compensate the low frequency torque characteristics of V/F control, you can boost the output voltage of the AC drive at low frequency. Determined If the setting of torque boost is too large, the motor may F2.01...
  • Page 89 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code Set this parameter as small as possible in the prerequisite of efficient oscillation suppression to avoid influence on V/F control. Set it to 0 if the motor has no oscillation. Increase the value properly only when the motor has obvious Oscillation Model...
  • Page 90 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code It rarely need be modified. Try to use a different compensation mode only when there is special requirement on the output voltage waveform quality or oscillation occurs on the motor. Dead zone For large-power application, compensation mode 2 is F3.02...
  • Page 91 Chapter 5 Function Code Table Function Parameter Name Description Setting Range Default Code Group F4: Reserved Group FF: Auxiliary Parameters in Level-III Menu It is used to set the password for viewing and modifying the level-III menu parameters. If it is set to a non-zero value, input this password when entering the level- Level-III menu FF.00...
  • Page 93 6.2 Introduction to EMC Standard 6.2.1 EMC Standard The CS200 series AC drive satisfies the requirements of standard EN 61800-3. 2004 Category C2. The AC drives are applied to both the first environment and the second environment. 6.2.2 Installation Environment The system manufacturer using the AC drive is responsible for compliance of the system with the European EMC directive.
  • Page 94 AC drive, but also prevents the interference from the AC drive on the surrounding equipment. The CS200 satisfies the requirements of category C2 only with an EMC filter installed on the power input side. The installation precautions are as follows: Strictly comply with the ratings when using the EMC filter.
  • Page 95 Chapter 6 EMC Standard EMC filter ■ The following table lists the recommended manufacturers and models of EMC filters for the CS200. Select a proper one based on actual requirements. Table 6-1 Recommended manufacturers and models of EMC filters AC Input Filter Model...
  • Page 96 Simple EMC Filter Filter Rated AC Drive Model (Length x Width x Height: (Mounting Length x Mounting Model Current (A) Width: mm) CS200-4T37GB CS200-4T45GB DL-120EB1/10 334 x 185 x 90 304 x 155 CS200-4T55GB CS200-4T75GB DL-180EB1/10 388 x 220 x 100...
  • Page 97 The following table lists the recommended manufacturers and models of input reactors. Table 6-2 Recommended manufacturers and models of AC input reactors AC Input Reactor Model Reactor Rated Current AC Drive Model (Inovance) CS200-4T18.5GB MD-ACL-50-4T-183-2% CS200-4T22GB MD-ACL-80-4T-303-2% CS200-4T30GB MD-ACL-80-4T-303-2% CS200-4T37GB...
  • Page 98 The following table lists the recommended manufacturer and models of AC output reactors. Table 6-4 Recommended manufacturers and models of AC output reactors AC Output Reactor Model Reactor Rated Current AC Drive Model (Inovance) CS200-4T18.5GB MD-OCL-50-4T-183-1% CS200-4T22GB MD-OCL-60-4T-223-1% CS200-4T30GB MD-OCL-80-4T-303-1%...
  • Page 99 Chapter 6 EMC The following figure shows the grounding method of the shielded cable. Figure 6-3 Grounding of the shielded cable Grounding the shield The installation precautions are as follows: Symmetrical shielded cable is recommended. The four-conductor shielded cable can also be used as an input •...
  • Page 100 Chapter 6 EMC Figure 6-4 Cabling diagram Power cable Power cable 90° Min. 200 mm Min. 300 mm Motor cable Control cable CS200 Control cable Min. 500 mm 90° Braking resistor cable Motor cable Control cable Min. 500 mm 90°...
  • Page 101 Chapter 6 EMC EMC jumper screw • The AC drive has the built-in safety capacitor groups and VDR group and they are connected by default. If the leakage current protection switch acts at power-on of the whole machine, remove the EMC jumper screw as shown in the following figure.
  • Page 102 Selection and Dimensions...
  • Page 103 CS200-4T75GB 1.84 Note: If the product of other voltage classes or power is required, contact the agent or Inovance. 7.2 Physical Appearance and Mounting Dimensions of the CS200 Figure 7-1 Physical appearance and mounting dimensions of the CS200 (plastic housing)
  • Page 104 Chapter 7 Selection and Dimensions Figure 7-2 Physical appearance and mounting dimensions of the CS200 (sheet metal housing) Table 7-2 Mounting dimensions of the CS200 Mounting Hole Overall Dimensions Mounting Hole Diameter Weight (mm) (mm) AC Drive Model (mm) (kg) Three-phase 380 to 480 V CS200-4T18.5GB...
  • Page 105 Chapter 7 Selection and Dimensions Figure 7-3 Terminal dimensions of the CS200-4T 18.5GB/22GB BR (+) - POWER MOTOR Table 7-3 Cable dimensions and tightening torque of the CS200-4T 18.5GB/22GB Recommended Cable Diameter Tightening Torque Rated Input Current Recommended AC Drive Model Cable Lug Model (N·m)
  • Page 106 24.8 POWER MOTOR M8 flat washer + spring washer + nut Combination screw Table 7-5 Cable dimensions and tightening torque of the CS200-4T 45GB/55GB Recommended Cable Diameter Tightening Torque Rated Input Current Recommended AC Drive Model Cable Lug Model (N·m) CS200-4T45GB 10.5...
  • Page 107 Chapter 7 Selection and Dimensions Table 7-6 Cable dimensions and tightening torque of the CS200-4T 75GB Recommended Cable Diameter Tightening Torque Rated Input Current Recommended AC Drive Model Cable Lug Model (mm2) (N·m) CS200-4T75GB 35.0 GTNR70-12 Cable Lug Specification ■...
  • Page 108 Chapter 7 Selection and Dimensions Table 7-8 Models and dimensions of the GTNR series cable lugs (unit: mm) Cable Lug Model D Crimping Tool GTNR1.5-5 16.0 RYO-8 YYT-8 GTNR2.5-4 18.0 RYO-14 GTNR2.5-5 20.0 GTNR2.5-6 10.2 GTNR4-5 10.0 20.0 GTNR4-6 GTNR6-5 10.0 23.0 GTNR6-6...
  • Page 109 Chapter 7 Selection and Dimensions 7.4 Selection Guidance on Input and Output Cables Figure 7-9 Selection guidance on peripheral electrical components of the CS200 Rated Circuit Main Circuit Main Circuit Main Circuit Contactor Control Circuit AC Drive Model Input Breaker...
  • Page 110 Thus select a braking resistor of greater power and smaller resistance. Table 7-11 Selection of braking units and braking resistor AC Drive Braking Resistor Braking Unit Model Power Resistance CS200-4T30GB ≥ 15 kW ≥ 17.3 Ω CS200-4T37GB ≥ 15 kW ≥ 13.3 Ω Built-in CS200-4T45GB ≥...
  • Page 111 Chapter 7 Selection and Dimensions - 110 -...
  • Page 112 Maintenance and Trouble-shooting...
  • Page 113 Chapter 8 Maintenance and Troubleshooting Chapter 8 Maintenance and Trouble-shooting 8.1 Maintenance of the AC Drive 8.1.1 Routine Maintenance The influence of the ambient temperature, humidity, dust and vibration will cause aging of the devices in the AC drive, which may cause potential faults or reduce the service life of the AC drive. Therefore, it is necessary to carry out routine and periodic maintenance.
  • Page 114 Free warranty only applies to the AC drive itself. • Inovance will provide 18-month warranty from date of manuacturing for the failure or damage under normal • use conditions. If the equipment has been used for over 18 months, reasonable repair expenses will be charged.
  • Page 115 The CS200 is the core of the entire electrical control system of the elevator construction. The fault information of the CS200 is classified into five levels. The AC drive performs different actions for different fault levels, as listed in the following table.
  • Page 116 The snubber resistor of the AC drive is damaged. cables. The control board or the operation panel is faulty. Contact Inovance. The cable connecting the control board and the drive board and the operation panel breaks. The cable between the drive board and the control board is in poor contact.
  • Page 117 The jumper across OP and +24V becomes loose. Confirm the jumper across OP The control board is faulty. and +24V again. Contact Inovance. The encoder is faulty. Replace the encoder and re- The encoder cables are incorrectly connected or connect it.
  • Page 118 Chapter 8 Maintenance and Troubleshooting Table 8-2 Fault codes and troubleshooting Fault code Fault Name Possible Causes Solutions 1. The output circuit is grounded or short 1. Eliminate external faults. circuited. 2. Perform the motor auto-tuning. 2. The control mode is vector control but motor 3.
  • Page 119 2. The input voltage of the AC drive is not within the allowable range. 2. Adjust the voltage to normal range. 3. The bus voltage is abnormal. 3. Contact the agent or Inovance. Undervoltage 4. The rectifier bridge and buffer resistor are 4. Contact the agent or Inovance.
  • Page 120 Power output winding is normal and eliminate the fault. unbalanced during the motor running. phase loss 3. Contact the agent or Inovance. 3. The drive board is abnormal. 4. Contact the agent or Inovance. 4. The module is abnormal. 1. Check whether the motor parameters...
  • Page 121 Process card 1. Check the setting of bF.18. Communication between the AC drive and the communication process card (CS70CF*) is abnormal. 2. Contact the agent or Inovance. fault 1. Check whether the communication cables between all extension cards are loose.
  • Page 122 Chapter 8 Maintenance and Troubleshooting 8.5 Introduction to Fault Sub-code To find the fault cause quickly, the CS200 provides the fault sub-code. When you view the fault code (E*), the two digits after the decimal point in E*.00 indicate the fault sub-code.
  • Page 123 Chapter 8 Maintenance and Troubleshooting - 122 -...
  • Page 124 Appendix...
  • Page 125 Appendix A: Extension I/O Card MD38IO1 It is applied to the CS200 of 3.7 kW and above. A.1 Overview MD38IO1 is developed by Inovance and is designed for extension of input and output terminals of the CS200 drive. Item Specification...
  • Page 126 Appendix Terminal Description ■ Type Terminal Terminal Name Function Description Provides a +24V power supply to an external unit External +24V +24V-COM Generally used to supply the DI/DO terminals and external sensors power supply Max. output current: 200mA Power supply Connect to +24V by the jumper J8 by default.
  • Page 127 Appendix Appendix B: DO Connecting to Relay Card MD28IR1 Physical Appearance ■ The MD28IR1 is simply installed on the AC drive, as shown in the following figure. The MD28IR1 provides one relay output. The specification is as follows: Contact driving capacity R/A-R/B Normally-closed (NC) terminal Relay outputs...
  • Page 128 Appendix Appendix C: Revision History Date Version Change Description November 2018 First release - 127 -...
  • Page 129 Warranty Agreement Inovance provides an 18-month free warranty to the equipment itself from the date of manufacturing for the failure or damage under normal use conditions. Within the warranty period, maintenance will be charged for the damage caused by the following reasons:...
  • Page 130 Service Hotline: 400-777-1260 http: //www.inovance.com Suzhou Inovance Technology Co., Ltd. Add.: No. 16 Youxiang Road, Yuexi Town, Wuzhong District, Suzhou 215104, P.R. China Tel: +86-512-6637 6666 Fax: +86-512-6285 6720 Service Hotline: 400-777-1260 http: //www.inovance.com Copyright 　 Shenzhen Inovance Technology Co., Ltd.

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