IBC control VariMax50 Manual

Control unit for rotary heat exchanger
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MANUAL
Ska vara 25 mm i diameter på höjden
CONTROL UNIT FOR ROTARY HEAT EXCHANGER
VariMax50
NG
Article no. F21050305
IBC
control

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Summary of Contents for IBC control VariMax50

  • Page 1 MANUAL Ska vara 25 mm i diameter på höjden CONTROL UNIT FOR ROTARY HEAT EXCHANGER VariMax50 Article no. F21050305 control...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Installation Instructions Mounting Safety instructions Manufacturer's declaration Description of functions 4- 5 Technical data, control unit Technical data, motor Functions - DIP switch - Operational indications - Alarms - Settings via potentiometer - Reset Connection diagram Connections 10-11 Input signal/Rotation speed Checks before powering up the...
  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS Warning indication The control unit must be in perfect technical condition before use. Damage that can affect safety must be remedied immediately . Maintenance/Repairs Control unit function should be checked regularly. Troubleshooting and repairs may only be done by trained personnel.
  • Page 5: Safety Instructions

    Connected terminals contain residual voltage even after the main current has been switched off. MANUFACTURER'S DECLARATION Manufacturer IBC control AB Brännerigatan 5 A, SE-263 37 Höganäs, Sweden Product Control unit for rotary heat exchanger Type designation VariMax50 NG Directives applicable to The Manufacturer's Declaration of Conformity for the Product.
  • Page 6: Description Of Functions

    • The VariMax50 NG has an integrated input signal offset, which means rotor efficiency is proportional to the input signal. • The VariMax50 NG threshold is set at 0.1 V (hysteresis 0.13 - 0.07 V). If the input signal drops below this value, the rotor will stop.
  • Page 7 • The VariMax50 NG starts automatically following a power failure, and resets all alarms upon restarting. • The VariMax50 NG is a stepper motor with high torque throughout its speed range. • The VariMax50 NG motor has no built-in thermal contact. The control unit regulates power and makes sure the motor will not overheat.
  • Page 8: Technical Data, Control Unit

    TECHNICAL DATA, CONTROL UNIT Connection voltage 1×230-240 V +/-15% Output frequency 0-312 Hz 50/60 Hz Acceleration and 30 sec Power input max 222 W retardation time Ambient temperature, Input current max 1.65 A -40 - +45 non condensing External fuse, max 10 A Protection form IP44...
  • Page 9: Dip Switch

    DIP SWITCH Cleaning function Cleaning function connected in ON position. When the rotor has stopped for 10 minutes, the cleaning function is activated and the rotor starts to rotate. As advance warning, the rotor rotates with a motor speed of 5 rpm for the first 6 seconds, following which the rotor stops for 3 seconds.
  • Page 10: Alarms

    ALARMS In the case of an alarm, the control unit will restart after 30 seconds. The relevant red LED will light up for the same period of time (30 seconds). After restart, the LED is extinguished; this takes place twice. The third time, the alarm relay closes and the alarm "moves on".
  • Page 11: Settings Via Potentiometer

    Motor fault Motor temperature The control unit regulates power and makes sure the motor will not overheat. Short circuit Alarms and trips in the event of short circuit phase-phase or phase-earth. Probable cause of fault - Short circuit between phases in cable or motor - Short circuit between phase-earth in cable or motor - Interruption to one phase in cable or motor Measure the motor resistance;...
  • Page 12: Connection Diagram

    1×230-240 V +/-15%, 50/60 Hz. (L-N-PE) NOTE! Protective earth must always be connected. D+ Com If the VariMax50 NG is connected phase/phase, no type A residual current circuit breaker may be connected. Motor A VariMax50 NG motor must be used.
  • Page 13: Input Signal/Rotation Speed

    Continued from previous page 12 V output Output for 12 V DC. Terminal connection 3 is minus (-), (3-11) terminal connection 11 is plus (+). Max 50 mA. External rotation If an external rotation monitor is used, this is connected as shown below. monitor White cable connected to terminal 9, brown to terminal 10.
  • Page 14: Checks Before Powering Up The Control Unit

    CHECKS BEFORE POWERING UP THE CONTROL UNIT Check that the control unit is connected as per instructions on page 10. Connection voltage 1x230-240 V +/-15%, 50/60 Hz. Check that the input signal is 0-10 V. Check that rotation monitor and cleaning function are connected. PUTTING THE EQUIPMENT INTO OPERATION Should be done in sequence Check that...
  • Page 15: Emc Installation

    EMC-INSTALLATION Connection voltage External rotation monitor 3G1.5 LiYY 2×0.34 Not shielded Not shielded Motor Input signal NCY-HAR/UL/CSA 4G0,75 2×0.34/0.5 Shielded Does not need shielded EMC glands must be used for shielded cables. The above cables or equivalent must be used to comply with the EMC Directive. EMC GLAND NOTE! When connecting the shielding to the EMC gland, it is important to connect as shown above.
  • Page 16 IBC control AB Brännerigatan 5 A SE-263 37 Höganäs Sweden Tel. +46 42 33 00 10 www.ibccontrol.se info@ibccontrol.se...

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F21050305

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