Related Manuals for Bauer Magnum SM 540
Summary of Contents for Bauer Magnum SM 540
- Page 1 OPERATING MANUAL Gear Pumps Magnum SM 540; SM 1000 / SM 2000 without and with self-priming unit...
- Page 2 Please note that the content of this operating manual neither constitutes part of nor does it alter any previous or existing agreement, promise or legal relationship. Any commitment on the part of BAUER is a result only of the individual purchase contract that also contains the complete and only valid warranty arrangement. Said contractual terms of warranty are neither extended nor limited by the content of the present operating manual.
- Page 3 In all warranty claims and correspondence relating to this machine it is essential to specify the complete serial number group including all letters. This applies to the machine itself and to any components involved. We cannot emphasise this point often enough. Operating manual for BAUER gear pump...
- Page 4 • Intended use also includes compliance with the manufacturer’s operating, maintenance and service instructions. • The BAUER gear pump may be used and operated only by persons who are familiar with the device and aware of the hazards involved. • All relevant rules for accident prevention as well as any other generally valid specifications and regulations relating to safety, work medicine and traffic law must be strictly observed.
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Page 5: Table Of Contents
Mounting instructions for mechanical seal Ø 45 for pump SM 540 - Part Nr 061 6551 ....... 19 INSTRUCTIONS FOR SAFE AND TROUBLE-FREE PERFORMANCE ............. 21 TECHNICAL DATA ............................24 FAULT DESCRIPTION..........................24 CONFORMITY CERTIFICATE ........................26 Operating manual for BAUER gear pump... -
Page 6: General Instructions For Safety And Accident Prevention
6. When driving on the road with the machine lifted the control lever must be locked against lowering! Trailed machines 1. When a machine is coupled to the drawbar make sure that the coupling point provides sufficient flexibility! Operating manual for BAUER gear pump... - Page 7 8. Never use electric-driven implements in damp situations or locations exposed to fire hazard unless they are adequately protected against moisture and dust! 9. Covering electric motors may cause heat concentration with high temperatures which could destroy the operating equipment and cause fires! Operating manual for BAUER gear pump...
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Page 8: General
BAUER products are designed and manufactured carefully and subject to a system of continuous quality control. MAGNUM slurry pumps fully meet the requirements of the agricultural practice. They are best suited for delivering all kinds of slurries from thin liquid manure to viscous mixtures containing solids such as straw, fibres or clots. -
Page 9: Description
It is absolutely necessary to install a stop valve in the delivery line. This valve must be closed during the priming process, otherwise slurry would be sucked in through the delivery line and the suction line would not be filled. Operating manual for BAUER gear pump... -
Page 10: Putting Into Operation
DO NOT OVER MIX! Air in the slurry affects performance & can cause serious pump damage by cavitation. • Difficult suction conditions can seriously affect the performance of the pump and lead to cavitation Operating manual for BAUER gear pump... - Page 11 Use drive shafts with shear pin couplings only! WARNING! Refer to separate drive shaft manual for length adjustment, profile tube overlap and maintenance! Do not raise or lower pump on tractor hydraulic linkage while PTO shaft is turning WARNING! Operating manual for BAUER gear pump...
- Page 12 Always choose a speed that is just sufficient to obtain the desired performance. Failure to this instruction could increase fuel consumption, pump wear-out rates and possibly damage other parts & the pumping system NEVER WORK THE PUMP IN CAVITATION ! Operating manual for BAUER gear pump...
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Page 13: Gear Pump With Self-Priming Unit
Difficult suction conditions can seriously affect the performance of the pump and lead to cavitation • Always fill up the pump with about 3 litres of water through the side branch of the delivery socket. Operating manual for BAUER gear pump... - Page 14 WARNING! and maintenance! • Make connection between side branch and tank (quick coupling). • Open stop valve in the branch. • Engage the PTO and run the tractor at about 300 rpm drive speed. Operating manual for BAUER gear pump...
- Page 15 Always choose a speed that is just sufficient to obtain the desired performance. Failure this instruction could increase fuel consumption, pump wear-out rates and possibly damage other parts & the pumping system NEVER WORK THE PUMP IN CAVITATION ! Operating manual for BAUER gear pump...
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Page 16: Self-Vacuum System For Centrifugal Pumps
Do not engage or disengage PTO abruptly to avoid shocks and pressure WARNING! hammers. 4.3 Self-vacuum system for centrifugal pumps Function and design return valve lever spring (not shown) oil tank ball valve (not shown) evacuation pump separator/trap centrifugal pump Operating manual for BAUER gear pump... - Page 17 20 l/min ). This is why there is a throttle on the hydraulic motor to limit the amount of oil and thus the speed. If, however, there is not enough oil provided by tractor hydraulics, the hydro motor will not reach full speed. Operating manual for BAUER gear pump...
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Page 18: Pump Shut-Down
6 SERVICE AND MAINTENANCE It cannot be emphasised often enough how much proper service and maintenance influence performance reliability and service life of a machine. Operating manual for BAUER gear pump... -
Page 19: Mounting Instructions For Mechanical Seal Ø 50 For Sm 1000 / Sm 2000 And Sm 3500
Adhesive tape for covering the sharp edges of the key groove. Molykote for lubricating the sliding faces of the O-rings. Allen key for threaded bolts of the mechanical seal. Knife for cutting the adhesive tape. Operating manual for BAUER gear pump... - Page 20 Spray the O-rings with Molykote to reduce friction. (water, alcohol, or silicone grease are suitable, too). Mount the stationary seal ring Groove and anti-rotation lock pin must be in alignment. Preparing the rotating collar. Remove the threaded bolt Operating manual for BAUER gear pump...
- Page 21 Press on the mechanical seal with the help of the sleeve (remove the sleeve again). Insert the disk. Mounting the collar The disk must be positioned in such a way that the threaded bolts are accessible through the slot. Operating manual for BAUER gear pump...
- Page 22 Tighten the nut by hand. Use Allen key to tighten (fix) the threaded bolts that have been moistened with Loctite. Remove the adhesive tape. The assembly kit mentioned in the manual is available on request. Operating manual for BAUER gear pump...
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Page 23: Mounting Instructions For Mechanical Seal Ø 45 For Pump Sm 540 - Part Nr 061 6551
6.2 Mounting instructions for mechanical seal Ø 45 for pump SM 540 - Part Nr 061 6551 Sectional drawing for the mechanical seal with mounted hub and impeller Operating manual for BAUER gear pump... - Page 24 When a higher value as 45 mm+-0,5 mm exists it is necessary to put shims on the hub, to get exactly this value. This measurement is absolutely necessary to have the correct load tension on the mechanical seal. 5) Put the calculated number of shims on the hub Operating manual for BAUER gear pump...
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Page 25: Instructions For Safe And Trouble-Free Performance
1. Positioning the Pump 2. Attaching the suction line Equip the suction line with ORIGINAL Bauer coupling parts Never mount the suction line hanging from the pump (no strain relief). Always mount the suction line in a rising position (no sagging –entrapped air) The suction line must be absolutely leak-tight. - Page 26 The summit of the descenting effeciency curve moves to the left – as shown on the diagramme. Besides, the pump is more sensitive to reduced output and to breaking the output if the share of viscous fluids in the pumping medium grows. Operating manual for BAUER gear pump...
- Page 27 In severe cases of cavitation, the channels of the impeller of the centrifugal pump can be blocked by the steam bubbles in a way that the delivery stalls completely. Highly abrasive material Cleaning Maintenance Do not run the pump to its limits (permanently) Operating manual for BAUER gear pump...
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Page 28: Technical Data
Clean impeller. Priming procedure with self primer Ball has got caught. Open the coupling and close it is interrupted. again. Leaking joints or hoses. Replace couplings or hoses. Defective mechanical seal. Replace mechanical seal. Operating manual for BAUER gear pump... - Page 29 Assembly drawing Gear pump SM1000 c/w self primer Gear pump SM540 c/w self primer...
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Page 30: Conformity Certificate
EN 292-1 - 1991, EN 292-2 – 1991, EN 294 - 1992 and EN 349. Johann Langmann Technical Director Voitsberg, 01. 07. 2002 Röhren- und Pumpenwerk BAUER GmbH., A-8570 Voitsberg / Austria Tel. +43 / 31 42 / 200-0, Fax: 23 095 Operating manual for BAUER gear pump...