Related Manuals for Pfaff Industrial 3307-1 Series
Summary of Contents for Pfaff Industrial 3307-1 Series
- Page 1 -1/..; -4/..; 3307 -5/..; -7/.. INSTRUCTION MANUAL This instruction manual applies to machines from serial number 2 752 431 and software version 0366/003 onwards. 296-12-19 032/002 Betriebsanleitung engl. 02.12...
- Page 2 This Instruction Manual is valid for all models and subclasses listed in the chapter "Specifi cations". The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Index Contents ..................Page Safety ............................ 7 Regulations ..........................7 General notes on safety ......................7 Safety symbols ........................8 Important notes for the user ....................8 Notes for operating and technical staff .................. 9 .05.01 Operating staff ........................9 .05.02 Technical staff ........................ - Page 4 Index Contents ..................Page Commissioning ........................26 Switching the machine on / off .................... 26 Setting the seam pattern size ....................27 .04.01 Establishing the value for parameter "204" ................27 .04.02 Altering parameter "204" ...................... 28 Setting up ........................... 29 Inserting the needle ......................
- Page 5 Index Contents ..................Page Care and maintenance ....................... 62 Maintenance intervals ......................62 Cleaning the machine ......................62 Cleaning the hook compartment ..................63 Cleaning the air fi lter/lubricator .................... 63 Checking/adjusting the air pressure ..................64 Top up the oil for needle drive ....................64 Topping up oil for the gears ....................
- Page 6 Index Contents ..................Page Setting the angle for the end knotting (only on subclasses -1/.., -4/.. and -7/20)....97 Adjusting the moment tension .................... 98 Adjusting the thread puller ....................99 Adjusting the thread clamp ....................100 Adjusting the thread regulator ....................101 Adjusting the button holding cylinder (only on subclass -5/..) ...........
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Page 7: Safety
Safety Safety Directives The machine has been constructed in accordance with the requirements listed in the EC Declaration of Conformity and the Declaration of Incorporation. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 8: Safety Symbols
Safety Safety symbols Danger! Special points to observe. Danger of injury to operating or technical staff! Caution Do not operate without fi nger guard and safety de- vices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. Important notes for the user ●... -
Page 9: Notes For Operating And Technical Staff
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the machi- ne and for eliminating any malfunctioning in the sewing area. The operating staff is obliged to observe the following points: ●... -
Page 10: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the mach-ine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! 64-002 Fig. -
Page 11: Proper Use
Proper use Proper use The PFAFF 3307-1/.. and -7/.. is used for attaching buttons to articles of clothing automatically. The PFAFF 3307-4/.. is used for automatic basting stitch work on articles of clothing. The PFAFF 3307-5/.. is used for the automatic attachment of self-shank buttons. Any use of these machines which is not approved by the manufacturer shall be considered as improper use! The manufacturer shall not be liable for any dam- age arising out of improper use! Proper use shall also be considered to include... -
Page 12: Specifi Cations
Specifi cations ▲ Specifi cations General information Max. sewing speed:....................2000 spm Stitch type: ........................... 107 Needle bar stroke:......................46 mm Max. thickness of workpiece: ...................4 mm Max. work clamp clearance: ................... 17 mm Fabric clearance (crosswise to sewing arm): ..............235 mm Fabric clearance (lengthwise to sewing arm): ..............30 mm Max. -
Page 13: Seam Pattern Sizes
Specifi cations Seam pattern sizes When changing part sets parameter "204" must be adapted to the cut-out size of the bed plate, see Chapter 8.04 Setting the seam pattern size. If this instruction is not observed there is a risk of severe damage to the machine! Value for Cut-out size of the... -
Page 14: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 15: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 16: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 17: Controls
Controls Controls Main switch ● The machine is switched on or off by tur- ning the main switch 1. Fig. 7 - 01 Pedal = Close/open button holding cylinder (only on subclass -5/..) 0 = Neutral position +1 = Lower button clamp (or work clamp or button holder) +2 = Sewing Fig. -
Page 18: Balance Wheel
Controls Balance wheel ● By pressing and holding down balance wheel 1, it is possible to adjust the need- le bar manually. Fig. 7 - 03 Adjusting the button clamp (only on subclass -1/.. and -7/20) ● After loosening T-screw 1, with sliding bar 2 the button clamp is adjusted to match the button size, see Chapter 9.05 Adjusting the button clamp to the... -
Page 19: Missed Stitch Detection Key
Controls Missed stitch detection key ● Key 1 lights up, when an error is detec- ted in the sewing process. ● Acknowledge the error signal by pressing key 1. Fig. 7 - 05 Control panel The control panel is used to call up machine functions for setting up the machine and for sewing operation, for entering parameter values and for reading error messages and service settings. -
Page 20: Screen Displays
Controls Every time the function keys 2 are operated, a key tone sounds as confi rmation of the input. If the input required is invalid, e.g. because the max. permissible value for the parameter input has been reached, a double tone is audible. An SD-card reader for data transfer is integrated. - Page 21 Controls Tacting in reverse ● This key is used to tact in reverse through the entire sewing cycle step by step. ● When entering the code number this key corresponds to the fi gure 3. Danger of needle breakage! Before tacting move the needle to its t.d.c. using the balance wheel. Basic position ●...
- Page 22 Controls Further functions can be selected with the keys described below, which are each equipped with an LED. When the LED lights up, the corresponding func- tion is activated / switched on. Button type ● With these keys the type of button required (two-, four-, three- or six-hole button) can be selected.
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Page 23: Mounting And Commissioning The Machine
Mounting and commissioning the machine Mounting and commissioning the machine The machine must only be mounted and commissioned by qualifi ed personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, be sure that the frame and the table top which you intend to use can hold the weight of the machine and the motor. -
Page 24: Drilling Template For The Table-Top
Mounting and commissioning the machine Drilling template for the table-top .01.02 Fig. 8 - 02 Fig. 8 - 02... -
Page 25: Connecting The Plug-In Connections And Earth Cable
Mounting and commissioning the machine Connecting the plug-in connections and earth cable .01.03 Fig. 8 - 03 ● Connect all plugs as labelled in the control box. ● Screw the earth cable from the machine and from the main switch to earth point A. ●... -
Page 26: Fitting The Reel Stand
Mounting and commissioning the machine Fitting the reel stand .01.04 ● Fit the reel stand as shown in Fig. 8 - 04. ● Afterwards insert the stand in the hole in the table top and secure it with nuts pro- vided. -
Page 27: Setting The Seam Pattern Size
Mounting and commissioning the machine Setting the seam pattern size After the machine has been switched on for the fi rst time, fi rst of all the seam pattern sizes set in the machine control unit must be checked and corrected if necessary. -
Page 28: Altering Parameter "204
Mounting and commissioning the machine Altering parameter "204" .04.02 ● Switch on the machine. ● Press the "TE" key to select the input mode (LED in the key is on). 2 0 0 ● Select the function group "200" by pressing the left +/- keys. ●... -
Page 29: Setting Up
Setting up Setting up All instructions and regulations in this instruction manual must be observed. Special attention must be given to all safety regulations! All setting-up work must only be done by personnel with the necessary training. For all setting-up work the machine must be isolated from its power supply by turning off the on/off switch or removing the machine plug from the electric power socket! Inserting the needle... -
Page 30: Threading The Sewing Threads On The Subclass -1
Setting up Threading the sewing threads on the subclass -1/.. and -7/20 Fig. 9 - 02 Switch off the machine! Danger of injury if the machine is started accidentally! ● Thread needle thread as shown in Fig. 9-02. ● By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material puckering or thread breakage. -
Page 31: Threading The Sewing Threads On The Subclass -4
Setting up Threading the sewing threads on the subclass -4/.. and -5/.. Fig. 9 - 03 Switch off the machine! Danger of injury if the machine is started accidentally! ● Thread needle thread as shown in Fig. 9-03. ● By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material puckering or thread breakage. -
Page 32: Selecting The Button Type And Program Number
Setting up Selecting the button type and program number To select a button type and program number, a program for the corresponding button must already have been entered with the seam pattern input, see Chapter 11.01 or 11.02 Seam pattern input. ●... -
Page 33: Adjusting The Button Clamp To The Button Size (Only For Sub-Class -1
Setting up Adjusting the button clamp to the button size (only for sub-class -1/.. and -7/20) ● Loosen T-screw 1. ● Open the button clamp with sliding bar 2 and insert the button. ● Move sliding bar 2 to the right and tighten T-screw 1. -
Page 34: Adjusting The Stem Length (Optional)
Setting up Adjusting the stem length (optional) ● Loosen screw 1. ● Adjust stem fi nger 2 as required. ● Tighten screw 1. Fig. 9 - 07 Adjusting the height of the foot (on subclass -4/..) ● Loosen screw 1. ●... -
Page 35: Inserting And Removing The Sd-Memory Card
Setting up Inserting and removing the SD-memory card Inserting the SD-memory card ● Open cover 1. ● Insert SD-memory card 2 into the card slot with the label at the front. ● Close cover 1 again. Removing the SD-memory card ●... -
Page 36: Activating The Sequence Mode
Setting up Activating the sequence mode To activate the sequence mode, the sequence must have been entered before- hand, see Chapter 11.04 Entering a sequence. ● Switch on the machine ● Select the input mode ( LED in the key is on). 1 0 0 ●... - Page 37 Setting up Screen displays: 2000: Maximum speed The value can be changed directly with the corresponding +/- keys. Stem length The value can be changed directly with the corresponding +/- keys. (1 = no stem; 2 = short stem; 3 = long stem) 12/1: Number of seam patterns / current seam pattern The current seam pattern can be selected directly with the corresponding +/- key.
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Page 38: Sewing
Sewing Sewing The machine must be installed, connected and set up in accordance with Chapter 8 Installation and Commissioning. The screen display on the control panel and consequently the operation of the machine is dependent among other things on the subclass and the sequence mode being activated, see Chapter 9.09 Activating the sequence mode. -
Page 39: Sewing With Sub-Class -1/.. And -7/20
Sewing Sewing with sub-class -1/.. and -7/20 Do not operate the machine without eye shield 1! Danger of injury from fl ying needle or button fragments! Only operate the machine with cover 2 closed! Danger of injury from rotating hook! Fig. - Page 40 Sewing Danger of needle breakage! Make sure that the button is placed in a level position in the button clamp! ● If the button cannot be placed in a level position, the button guide 1 must be ap- propriately re-machined. Fig.
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Page 41: Sewing With Sub-Class -4
Sewing Sewing with sub-class -4/.. Only operate the machine with cover 1 closed! Danger of injury due to the mo- tion of the take-up lever! Do not operate the machine wi- thout eye shield 2! Danger of injury from fl ying needle or button fragments! Only operate the machine with cover 3 closed! -
Page 42: Sewing With Sub-Class -5
Sewing Sewing with sub-class -5/.. Only operate the machine with cover 1 closed! Danger of injury due to the motion of the take-up lever! Do not operate the machine without eye shield 2! Danger of injury from fl ying needle or button fragments! Fig. -
Page 43: Error Messages
Sewing Error messages If a malfunction occurs, an error code appears on the display together with short instruc- tions. In addition the diode in the memory card slot lights up red. An error message may be caused by incorrect settings, defective elements or seam programs, as well as by overload conditions. -
Page 44: Input
Input Input Seam pattern input on machines from subclasses -1/.., -5/.. and -7/20 For each button type (two-hole, four-hole or three-hole button) 99 programs (seam patterns) can be entered and stored. The seam pattern input is carried out by calling up or entering certain seam parameters. -
Page 45: Seam Pattern Input For Three-Hole Buttons
Input Seam pattern input for three-hole buttons .01.02 ● Switch on the machine. ● Select the program number and button type, see Chapter 9.04 Selecting the button type and program number. ● Call up the programming mode P 0 1 - 1 0 ●... -
Page 46: Seam Pattern Input For Four-Hole Buttons
Input Seam pattern input for four-hole buttons .01.03 ● Switch on the machine. ● Select the program number and button type, see Chapter 9.04 Selecting the button type and program number. ● Call up the programming mode P 0 1 - 1 0 ●... - Page 47 Input Seam pattern examples for the four-hole button Seam patterns with intermediate cutting (P06 = II), without seam cycle (P09 = 1). Seam patterns witouth intermediate cutting (P06 = I), and without seam cycle (P09 = 1). Seam patterns with seam cycle (P09 = 2), the intermediate cutting function is switched off automatically.
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Page 48: Seam Pattern Input For Six-Hole Buttons
Input Seam pattern input for six-hole buttons .01.04 ● Switch on the machine. ● Select the program number and button type, see Chapter 9.04 Selecting the button type and program number. ● Call up the programming mode P 0 1 - 1 0 ●... - Page 49 Input Seam pattern examples for the six-hole buttons Stitch formation 1 (P09 = 1) Stitch sequence 1 – 2; 3 – 4; 5 – 6 Seam patterns with intermediate cutting (P08 = II) Stitch formation 1 (P09 = 1) Stitch sequence 1 – 2; 3 – 4; 5 – 6 Seam patterns without intermediate cutting (P08=I) Stitch formation 2 (P09 = 2) Stitch sequence 1 –...
- Page 50 Input Seam pattern examples for the six-hole buttons Stitch formation 13 (P09 = 13) Stitch sequence 1 – 2 - 3 – 2 - 4 – 2 - 5 – 2 -1 Stitch formation 14 (P09 = 14) Stitch sequence 1 – 2 - 3 – 4 – 5 - 2 – 6 - 2 – 5 – 4 –...
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Page 51: Seam Pattern Input On Sub-Class -4
Input Seam pattern input on sub-class -4/.. machines 99 programs (basting seams) can be entered and stored under the button type, three-hole button. The basting seams can be entered when starting up or by entering certain seam pa- rameters. The basting seam input is described below. ●... -
Page 52: Sequence Input
Input Sequence input In one sequence up to 99 seam patterns can be stored in any order. When working with the sequence (sequence mode) the seam patterns are processed one after the other in the order specifi ed. After the last seam pattern in the sequence, the fi rst seam pattern is repeated again. -
Page 53: Program Management
Input Program Management In the program management the program numbers of the programs fi led in the machine memory or on the inserted SD-memory card are displayed. The programs (seam patterns) can be deleted or copied. Commercially available SD-memory cards with a storage capacity of max. -
Page 54: Calling Up The Program Management
Input Calling up the program management .04.01 ● Switch on the machine. ● Call up the input mode. (The LED in the key is on.) ● Call up the program management. ● Select the desired button type. D I R After the program management has been called up, the fi... -
Page 55: Displaying Programs In The Machine Memory
Input Displaying programs in the machine memory .04.02 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. D I R ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 56: Displaying Programs On The Sd-Memory Card
Input Displaying programs on the SD-memory card .04.03 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. D I R ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 57: Copying Programs To The Sd-Memory Card
Input Copying programs to the SD-memory card .04.04 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. COP Y ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 58: Copying Programs To The Machine Memory
Input Copying programs to the machine memory .04.05 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. COP Y ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 59: Deleting Programs In The Machine Memory
Input Deleting programs in the machine memory .04.06 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. D E L ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 60: Deleting Programs On The Sd-Memory Card
Input Deleting programs on the SD-memory card .04.07 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. D E L ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 61: Formatting The Sd-Memory Card
Input Formatting the SD-memory card .04.08 ● Call up the program management and select the desired button type, see Chapter 11.04.01 Calling up the program management. F O RMA T ● Press the left +/- keys until the corresponding menu item appears. ●... -
Page 62: Care And Maintenance
Care and maintenance Care and maintenance Maintenance intervals Cleaning the hook compartment ..................daily Cleaning the entire machine ................once a week Cleaning the air fi lter/lubricator (air fi lter) ............as required Top up oil (gears and needle drive) ..............once a month Lubricate gear shaft ..................once a month Checking the air pressure ..............daily, before operation During all cleaning work the machine must be disconnected from the... -
Page 63: Cleaning The Hook Compartment
Care and maintenance Cleaning the hook compartment Switch off the machine! Danger of injury if the machine is started accidentally! ● Open the hook compartment cover 1. ● Clean the hook and the hook compart- ment daily, more often if in continuous operation. -
Page 64: Checking/Adjusting The Air Pressure
Care and maintenance Checking/adjusting the air pressure ● Before operating the machine, always check the air pressure on gauge 1. ● Gauge 1 must show a pressure of 6 bar. ● If necessary adjust to this reading. ● To do so, pull knob 2 upwards and turn it so that the gauge shows a pressure of 6 bar. -
Page 65: Topping Up Oil For The Gears
Care and maintenance Topping up oil for the gears Top up oil once a month. ● Pour in oil through the hole in inspection glass 1. Only use oil with a mean vis- cosity of 31.0 mm /s at 40° C and a density of 0.870 g/cm 15°... -
Page 66: Adjustment
Adjustment Adjustment Unless stated otherwise, the machine must be disconnected from the electric and pneumatic power supply! Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. Machine covers, which have to be removed and replaced to carry out checks and adjust- ments, are not mentioned in the text. -
Page 67: Toothed Belts Of The Main Drive
Adjustment Toothed belts of the main drive Requirement 1. Toothed belt wheels 1 and 5 should be in alignment. 2. Hardly any play should be noticeable between toothed belt wheels 1 and 5 and the toothed belt 6. Fig. 13 - 01 ●... -
Page 68: Top Needle Bar Position (Reference Position)
Adjustment Top needle bar position (reference position) Requirement Needle bar 4 should be positioned at its t.d.c. with access to one of the screws 1. Fig. 13 - 02 ● Remove the needle. ● Loosen screws 1. ● Using the balance wheel, position the needle bar at its t.d.c. and lock it with locking pin 2 (part no. -
Page 69: Pre-Adjusting The Needle Height
Adjustment Pre-adjusting the needle height Requirement 1. When the needle bar is at its t.d.c., there should be a distance of 30 mm between the needle point and the needle plate. 2. The thread puller 3 should be touching clamp 5 and be positioned in the centre of the face plate cutout. -
Page 70: Position Of The Needle To The Needle Hole
Adjustment Position of the needle to the needle hole Requirement When the needle bar is at its b.d.c., in the lengthwise direction of the arm the needle should be positioned in the centre of the needle hole. Fig. 13 - 04 ●... -
Page 71: Basic Position "Button Clamp Raised
Adjustment Basic position "button clamp raised" Requirement When cylinder 3 is retracted completely, switch 1 should operate reliably. Fig. 13 - 05 ● Adjust switch 1 (screws 2) in accordance with the requirement. -
Page 72: Sensor Board Of The Needle Drive (In Dismantled Condition)
Adjustment Sensor board of the needle drive (in dismantled condition) Requirement 1. When parameter "610" is set at "4", the recess in eccentric 1 should match the locking hole in the mounting bracket. 2. The switch lug of eccentric 1 should be axially centred to the hybrid light barrier of the sensor board. - Page 73 Adjustment Fig. 13 - 06 ● Switch on the machine and wait until the stepping motor has stopped running (ignore er- ror message on the control panel). ● Set parameter "610" at "4" (see Chapter 13.41.01 Selecting and changing parameters). ●...
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Page 74: Basic Setting Of The Needle Drive
Adjustment Basic setting of the needle drive Requirement With the needle bar at its b.d.c. and with eccentric 2 locked, in the crosswise direction of the arm the needle should be in the centre of the needle hole. Fig. 13 - 07 ●... -
Page 75: Position Of The Hook Shaft To The Needle
Adjustment Position of the hook shaft to the needle Requirement When parameter "610" is set at "1", the hook shaft should be centred to the needle. Fig. 13 - 08 ● Remove needle plate and cloth plate. ● Remove hook and fi t hook gauge 1 (part no. 61-111 637-03). ●... -
Page 76: Adjusting The Drag Link Mechanism
Adjustment Adjusting the drag link mechanism Requirement When the needle bar is at t.d.c. 1. The milled slot in shaft 3 should be in alignment with the milled slot of the cast iron bracket 7. 2. The milled slot of crank 4 should be in alignment with the front edge of driving crank 6. Fig. -
Page 77: Needle Rise And Hook Clearance
Adjustment Needle rise and hook clearance Requirement When the needle bar is positioned 2.4 after b.d.c. and parameter "610" is set at "1", the point of hook 1 should be positioned at "needle centre" and be at a distance of 0.1 mm from the needle. - Page 78 Adjustment Fig. 13 - 11 ● Adjust hook 1 (screws 2 and 7) in accordance with the requirement. ● Remove C-clamp 6. ● Fit thread brake. If the adjustment possibilities on the hook are insuffi cient, a greater correction can be made with the hook shaft mechanism. Loosen screws 8 and turn toothed belt wheel 9 or the hook shaft accordingly.
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Page 79: Readjusting The Needle Height
Adjustment Readjusting the needle height Requirement 1. When parameter "610" is set at "2" and the hook point is centred to the needle, the top edge of the needle eye should be 0.5 mm below the bottom edge of the hook point. 2. -
Page 80: Adjusting The Loop Spreader
Adjustment Adjusting the loop spreader Requirement 1. When the needle bar is positioned at t.d.c., the milled slot in control cam 4 should be at the bottom. 2. In the needle rise position, loop spreader 7 should begin its reverse movement. 3. -
Page 81: Position Of The Loop Spreader To The Needle
Adjustment Position of the loop spreader to the needle Requirement When the needle bar is positioned at b.d.c. and parameter "610" is set at "3" 1. There should be a distance of 2.4 mm between the front edge of the loop spreader 1 and the needle. -
Page 82: Adjusting The Thread Trimmer
Adjustment Adjusting the thread trimmer Requirement 1. When extended the outer edges of pins 5 and 6 should be at a distance of 103 mm from each other. 2. When the thread trimmer is in its neutral position, the stationary knife 7 should be par- allel to the edge of thread puller 8. -
Page 83: Manual Cutting Test
Adjustment Manual cutting test Requirement In a manual cutting operation the thread should be cut reliably. 64-072 Fig. 13 - 16 ● Dismount cloth plate 1 and needle plate insert. ● Place the thread between thread catcher 2 and knife 3. ●... -
Page 84: Adjusting The Thread Catcher
Adjustment Adjusting the thread catcher Requirement In the cutting position the hook 3 should be vertical and the thread catcher 1 should grip reliably in the stitch triangle Fig. 13 - 17 64-079 ● Switch on the machine and set parameter "403" at the maximum value. ●... -
Page 85: Adjusting The Thread Loop Support
Adjustment Adjusting the thread loop support Requirement Both at the extreme right point of penetration and at the extreme left point of penetration the needle should be at a distance of approx. 0.5 mm from the thread loop support 1. 0,5 mm Fig. -
Page 86: Basic Position Of The Button Clamp Drive
Adjustment Basic position of the button clamp drive Requirement 1. After selecting parameter "610" (with value 4) it must be possible to block lever 2 with gauge (4.6 mm). 2. Switch lug 5 should be positioned in the centre of the recess of the light barrier 3. Fig. -
Page 87: Aligning The Button Clamp (Only On Subclass -1
Adjustment Aligning the button clamp (only on subclass -1/.. and -7/20) Requirement After parameter "610" has been selected (with value 4, 5, 6, 7 and 8), the needle should penetrate the centre of the respective hole of button gauge 2. Fig. -
Page 88: Aligning The Work Clamp (Only On Subclass -4
Adjustment Aligning the work clamp (only on subclass -4/..) Requirement 1. After selecting value "4" for parameter "610", work clamp 1 should be centred to the needle and be positioned at the front edge of the needle hole. 2. When value "6" is set, needle 3 should be positioned to the left of work clamp 1, and when value "7"... -
Page 89: Aligning The Button Holder And Button Support (Only On Sub-Class -5
Adjustment Aligning the button holder and button support (only on sub-class -5/..) Requirement After parameter "610" has been set to value "4", the needle, at a distance of 5 mm from the edge of the needle hole, should be centred to the needle hole of the button holder and button support. -
Page 90: Adjusting The Clamp Pressure (Only On Sub-Class -1
Adjustment Adjusting the clamp pressure (only on sub-class -1/.. and -7/20) Requirement The clamp pressure is pre-set at 3 bar and may have to be adapted to the requirements. Fig. 13 - 23 108-130 ● Connect the machine to the pneumatic system. ●... -
Page 91: Adjusting The Holding Power Of The Added-Feature Clamp (Only On Subclass -1
Adjustment Adjusting the holding power of the added-feature clamp (only on subclass -1/.. and -7/20) Requirement It should be possible to turn the button easily by hand in the jaws of added-feature clamp 3. Fig. 13 - 24 ● Switch on the machine and insert the button. ●... -
Page 92: Aligning The Cloth Plate (Only On Subclass -1
Adjustment Aligning the cloth plate (only on subclass -1/.. , -4/.. and -7/20) Requirement When the machine is in its basic position, the cut-out of cloth plate 1 should be in the centre of the needle hole. Fig. 13 - 25 ●... -
Page 93: Basic Setting Of The End Knotting Equipment
Adjustment Basic setting of the end knotting equipment Requirement Retaining fi nger 5 should be parallel to loop spreader 7. Fig. 13 - 26 ● Dismount cloth plate and needle plate. ● First of all remove screw 1 (nut 2), until pin 3 is touching the wall of hole 4. ●... -
Page 94: Adjusting The Retaining Fi Nger Of The End Knotting Equipment
Adjustment Adjusting the retaining fi nger of the end knotting equipment Requirement When parameter "610" is set at "1" and the machine is in the needle rise position 1. The bottom edge of retaining fi nger 2 should be 0.5 mm above the hook point. 2. -
Page 95: Adjusting The Lifting Lever Of The End Knotting Equipment
Adjustment Adjusting the lifting lever of the end knotting equipment Requirement When parameter "610" is set at "1" and the machine is in the needle rise position, the re- taining fi nger 1 should be positioned 5 mm behind the centre of the needle and the lifting lever 4 should be touching screw 2. -
Page 96: Adjusting The Reed Switch
Adjustment Adjusting the reed switch Requirement When parameter "610" is set at "1" and the machine is in the needle rise position, the reed switch 1 should operate exactly at the moment when the tip of the retaining fi nger 3 is positioned at the centre of the needle. -
Page 97: Setting The Angle For The End Knotting (Only On Subclasses -1
Adjustment Setting the angle for the end knotting (only on subclasses -1/.., -4/.. and -7/20) Fig. 13 - 30 ● Switch on the machine. ● Switch on the end knotting function, see Chapter 11 Input ● By turning the balance wheel 1 to "40" set parameter "506" (engaging position). ●... -
Page 98: Adjusting The Moment Tension
Adjustment Adjusting the moment tension Requirement 1. When the needle bar is at its t.d.c. eccentric 1 should be positioned with its largest ec- centricity towards the top. 2. Tension disks 3 should open approx. 10 mm before t.d.c. needle bar and close again approx. -
Page 99: Adjusting The Thread Puller
Adjustment Adjusting the thread puller Requirement 1. When cylinder 6 is retracted, screw 4 should be at a distance of approx. 1 mm from the inside edge of the slot. 2. When thread puller 3 is in its basic position, it should be resting lightly on the thread and should not touch the edge of the slot when cylinder 6 is extended. -
Page 100: Adjusting The Thread Clamp
Adjustment Adjusting the thread clamp Requirement When thread clamp 1 is closed, the thread should be clamped reliably without being cut. Fig. 13 - 33 ● Insert thread in thread clamp 1. ● Carry out a functional test for the thread clamp with parameter "603" (output 3). ●... -
Page 101: Adjusting The Thread Regulator
Adjustment Adjusting the thread regulator Requirement When the needle bar is at its b.d.c., the slack needle thread should have been used. Fig. 13 - 34 ● Switch on the machine and connect it to the pneumatic power supply. ● Place the workpiece in position and start the sewing operation. ●... -
Page 102: Adjusting The Button Holding Cylinder (Only On Subclass -5
Adjustment Adjusting the button holding cylinder (only on subclass -5/..) Requirement The button holding cylinder 1 should be at the same level as button seat 3, and without a button inserted it should extend approx. 1 mm further than with a button inserted. 1 mm 108-040 Fig. -
Page 103: Adjusting The Thread Wiper (Only On Subclass -5
Adjustment Adjusting the thread wiper (only on subclass -5/..) Requirement 1. In cutting position, the thread wiper 1 should be centred to the needle, and with the needle bar at t.d.c. it should swing though under the needle without contact. 2. -
Page 104: Adjusting The Stem Fi Nger To The Button
Adjustment Adjusting the stem fi nger to the button Requirement As seen in the direction of sewing, stem fi nger 1 should be positioned in the centre of the holes in the button. Fig. 13 - 37 ● Adjust stem fi nger 1 (screws 2) in accordance with the requirement. -
Page 105: Changing The Quick-Change Clamp
Adjustment Changing the quick-change clamp Fig. 13 - 38 ● Switch off the machine and disconnect it from the pneumatic system. ● Unscrew screw 1. ● Remove the clamp. ● Insert the new clamp and fasten it with screw 1. ●... -
Page 106: Parameter Settings
Adjustment Parameter settings Selecting the function group and altering the parameter .41.01 ● Switch on the machine. When the machine is switched on, it is automatically active in the sewing mode. ● Select the input mode (LED in the key is on). 1 0 0 ●... -
Page 107: Entering / Altering The Access Code
Adjustment Entering / altering the access code .41.02 ● Switch on the machine. ● Select the input mode (LED in the key is on). 8 0 0 ● Select the function group "800" by pressing the left +/- keys. ● Confi rm the selection by pressing "+" on the right +/- keys. ●... -
Page 108: Allocating Access Rights
Adjustment Allocating access rights .41.03 ● Switch on the machine. ● Select the input mode (LED in the key is on). 8 0 0 ● Select the function group "800" by pressing the left +/- keys. ● Confi rm the selection by pressing "+" on the right +/- keys. ●... -
Page 109: Parameter List
Adjustment Parameter list .41.04 Setting Group Parameter Description range value Display software version Button height (with material) 1 - 3 1 = 0 – 6 mm 2 = 6 – 12 mm 3 = 12 mm and above Time delay during continuous 0,00 - 2,00 0,30 operation [s]... - Page 110 Adjustment Setting Group Parameter Description range value 1 – 120 = 0 -120 Display thread size of last program (max. 120 stitches) Display calculated optimum threshold (for input in para. "206" Air jet I, II I = off, II = on Attention! If the thread wiper is attached, the air jet must be switched off!
- Page 111 Adjustment Setting Group Parameter Description range value No. of stitches with "thread clamp 0 - 3 closed" at end of seam* 0 - 127 Angle position for "thread clamp closed" at end of seam *No. of stitches (counted back from last stitch) till thread clamp is switched on.
- Page 112 Adjustment Setting Group Parameter Description range value Meaning of the display value Outputs: Position on the Display ▲ 1: Clamp (X13:1) lowered raised 2: Not assigned (X13:3) ▲ 3: Thread clamp (X13:5) open closed ▲ 4: Cutting (X13:6) ▲ 5: End knotting (X13:7) ▲...
- Page 113 Adjustment Setting Group Parameter Description range value Suppression thread trimming I, II I = off, II = on Adjusting aid for zero position of step- ping motor using synchronisation mark Set cutting position X on right (-25) - 25 Set cutting position X on left (-25) - 25 P-quota speed controller 1 - 50...
- Page 114 Adjustment Setting Group Parameter Description range value ■ Right of access key max. speed 0 - 1 ■ Right of access key program number 0 - 1 selection ■ Right of access key piece counter 0 - 1 ■ Right of access F1 key 0 - 1 ■...
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Page 115: Description Of The Error Messages
Adjustment Description of the error messages Display Description Error 1 System error Error 2 Sewing motor ERROR 2/BB/xxx BB = 30: Timeout 20: Dead man 10: Speed 0B: StopX 0A: Reset stitch counter 09: Write parameter 05: Positioning sewing head shortest route 03: Positioning sewing head in reverse 02: Positioning sewing head forwards xxx = Error in sewing motor control unit,... - Page 116 Adjustment Display Description Error 13 Stepping motor – targeted position outside sewing area Time monitoring outputs Error 14 - 3 Thread clamp Error 14 - 6 Thread puller Error 14 - 10 Material shift Error 14 - 15 Programmable output 1 Error 14 - 16 Programmable output 2 Error 15...
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Page 117: Sewing Motor Errors
Adjustment Sewing motor errors Number Description Invalid parameter value Brake path too short Communication error Init not ready Command overrun "Mains off" during initialisation Excess current directly after "mains on" Short circuit Excess current during operation No increments Motor stalling No incremental plug Fault in motor operation Incremental transducer missing for transmission/reduction... -
Page 118: Internet Update Of The Machine Software
Adjustment Internet update of the machine software The machine software can be updated with PFAFF fl ash programming. For this purpose the PFP boot program (from version 3.25 on) and the appropriate control software for the machine type must be installed on a PC. The transfer of the data to the machine can be carried out with a null modem cable (part no. -
Page 119: Update With Sd-Card
Adjustment ● Switch on the machine ● A plausibility control is carried out and, if necessary, a cold start. More information and assis- tance is at your disposal in the fi le "PFPHILFE.TXT", which can be called up from the PFP boot program by pressing the "help"... - Page 120 Adjustment ● With the machine switched off insert the SD-card into the control panel. To update the machine software carry out the following steps: While the machine software is being updated, no setting up, maintenance or adjustment work may be carried out on the machine! ●...
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Page 121: Wearing Parts
Wearing parts Wearing parts This is a list of the most important wearing parts. A detailed parts list for the complete machine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no. -
Page 122: Pneumatics-Switch Diagram
Pneumatics-switch diagram 91-232 022-95 Version 07 .09.04 Pneumatics-switch diagram The control elements and valves are in the machine‘s basic position.Main switch -ON, compressed air -ON... -
Page 123: Circuit Diagrams
Circuit diagrams Circuit diagrams Reference list for circuit diagrams Hybrid light barrier button clamp Controller Quick P320MS reference Control panel BDF S3 F Clamp open Sewing head recognition system Thread clamp (OTE) Thread trimming A100 Thread strength- module End knotting A110 Thread strength –... - Page 124 Circuit diagram - View 91-191 511-95 Version 13.11.06 Part 1...
- Page 125 91-191 511-95 Circuit diagram - View Part 2 Version 13.11.06...
- Page 126 Circuit diagram - View 91-191 511-95 Version 13.11.06 Part 3...
- Page 127 91-191 511-95 Circuit diagram - View Part 4 Version 13.11.06...
- Page 128 Circuit diagram - View 91-191 511-95 Version 13.11.06 Part 5...
- Page 129 Note...
- Page 130 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Printed in Germany...
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Dzień dobry. Wyświetla się komunikat ERROR 5. W instrukcji objaśnienie jest: „Zacisk przełącznika” zablokowany, ponieważ napęd główny nie znajduje się w pozycji podniesionej. Jak interpretować podany komunikat? Co w pierwszej kolejności należy sprawdzić? Proszę o pokierowanie. Z poważaniem. Piotr